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HomeMy WebLinkAbout9/6/13 project manualendoscopy2013 PROJECT MANUAL Endoscopy Unit Renovation June 7, 2013 MH Project No. 13-01 RAPC Project No. 1217 PROJECT MANUAL ENDOSCOPY UNIT RENOVATION Mercy Hospital Iowa City, Iowa ARCHITECT: Rohrbach Associates, P.C. Commerce Center 325 East Washington, Suite 400 P.O. Box 2238 Iowa City, IA 52244-2238 Tele 319.338.9311 Fax 319.338.9872 MECHANICAL/ELECTRICAL ENGINEER: Design Engineers, P.C. 8801 Prairie View Lane, Suite 200 Cedar Rapids, IA 52404 Tele 319.841.1944 Fax 319.841.0454 MH Project No. 13-01 RAPC Project No. 1217 BLANK PAGE Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 DOCUMENT 00 01 07 SEALS AND SIGNATURES ...................................................................................................................................................................... I hereby certify that the portion of this technical submission described below was prepared by me or under my direct supervision and responsible charge. I am a duly Registered Architect under the laws of the State of Iowa. Steven A. Rohrbach Signature Registration expires June 30, 2013 Reg. No. 2231 Pages or sheets covered by this seal: Divisions 01 , 02, 06, 07, 08, 09, 10 Date issued: ...................................................................................................................................................................... I hereby certify that the portion of this technical submission described below was prepared by me or under my direct supervision and responsible charge. I am a duly Licensed Professional Engineer under the laws of the State of Iowa. Amy M. Infelt Discipline – Professional Engineer License No. 12187 Signature Pages or sheets covered by this seal: Divisions 21, 22, 23, 26, 27, 28 Date issued: My license expires December 31, 2013 ...................................................................................................................................................................... END OF DOCUMENT Rohrbach Associates PCSEALS AND SIGNATURES 00 01 07-1 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 Rohrbach Associates PCSEALS AND SIGNATURES 00 01 07-2 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 SECTION 00 01 10 TABLE OF CONTENTS PROCUREMENT AND CONTRACTING REQUIREMENTS 00 01 07 – Seals and Signatures 00 01 10 – Table of Contents Division 00 -- Procurement and Contracting Requirements 00 22 13 – Supplementary Instructions to Bidders 00 41 13 – Bid Form 00 43 25 – Substitution Request Form 00 52 13 – Agreement Form 00 72 00 – General Conditions 00 73 00 – Supplementary Conditions SPECIFICATIONS Division 01 -- General Requirements 01 11 00 – Summary of Work 01 26 05 – Contract Modification Procedures 01 29 70 – Applications for Payment 01 29 73 – Schedule of Values 01 31 19 – Project Meetings 01 34 00 – Shop Drawings, Product Data, and Samples 01 45 23 – Testing and Inspecting Services 01 50 05 – Construction Facilities and Temporary Controls 01 57 27 – Interim Infection Control Measures (IICM) 01 63 05 – Post-Bid Substitutions 01 73 29 – Cutting and Patching 01 77 23 – Contract Closeout 01 78 23 – Operation and Maintenance Data 01 78 36 – Warranties 01 78 39 – Project Record Documents 01 81 13 – Interim Life Safety Measures Division 02 -- Existing Conditions 02 41 00 – Demolition Division 03 -- Concrete (NOT USED) Division 04 – Masonry (NOT USED) Rohrbach Associates PC TABLE OF CONTENTS 00 01 10 - 1 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 Division 05 – Metals (NOT USED) Division 06 -- Wood, Plastics, and Composites 06 10 00 – Rough Carpentry 06 20 00 – Finish Carpentry 06 41 00 – Architectural Wood Casework Division 07 -- Thermal and Moisture Protection 07 84 00 – Firestopping 07 90 05 – Joint Sealers Division 08 – Openings (NOT USED) 08 12 13 – Hollow Metal Frames 08 14 16 – Flush Wood Doors 08 42 43 – Intensive Care Unit / Critical Care Unit 08 71 00 – Door Hardware 08 80 00 – Glazing Division 09 -- Finishes 09 21 16 – Gypsum Board Assemblies 09 51 00 – Acoustical Ceilings 09 65 00 – Resilient Flooring 09 72 00 – Wall Coverings 09 90 00 – Painting and Coating 09 96 00 – High-Performance Coatings Division 10 – Specialties 10 11 24 – Tackable Wall Systems 10 21 23 – Cubicles 10 26 01 – Wall and Corner Guards 10 28 00 – Toilet, Bath, and Laundry Accessories Division 11 – Equipment (NOT USED) Division 12 – Furnishings (NOT USED) Division 13 -- Special Construction (NOT USED) Division 14 -- Conveying Equipment (NOT USED) Division 21 -- Fire Suppression 21 00 10 – Fire Suppression General Provisions 21 05 00 – Common Work Results for Fire Suppression 21 05 13 – Common Motor Requirements for Fire Suppression Equipment 21 05 53 – Identification for Fire Suppression Piping and Equipment Rohrbach Associates PC TABLE OF CONTENTS 00 01 10 - 2 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 21 10 00 – Water-Based Fire Suppression Systems Division 22 – Plumbing 22 00 10 – Plumbing General Provisions 22 05 00 – Common Work Results for Plumbing 22 05 13 – Common Motor Requirements for Plumbing Equipment 22 05 19 – Meters and Gauges for Plumbing Piping 22 05 23 – General Duty Valves for Plumbing Piping 22 05 29 – Hangers and Supports for Plumbing Piping and Equipment 22 05 53 – Identification for Plumbing Piping and Equipment 22 07 00 – Plumbing Insulation 22 11 16 – Domestic Water Piping 22 13 16 – Sanitary Waste and Vent Piping 22 40 00 – Plumbing Fixtures 22 45 00 – Emergency Plumbing Fixtures 22 61 13 – Medical Gas Piping for Healthcare Facilities Division 23 -- Heating, Ventilating, and Air-Conditioning (HVAC) 23 00 10 – HVAC General Provisions 23 05 00 – Common Work Results for HVAC 23 05 13 – Common Motor Requirements for HVAC Equipment 23 05 16 – Expansion Fittings and Loops for HVAC Piping 23 05 19 – Meters and Gages for HVAC Piping 23 05 23 – General Duty Valves for HVAC Piping 23 05 29 – Hangers and Supports for HVAC Piping and Equipment 23 05 53 – Identification for HVAC Piping and Equipment 23 05 93 – Testing, Adjusting and Balancing for HVAC 23 07 00 – HVAC Insulation 23 09 00 – Instrumentation and Control for HVAC 23 21 13 – Hydronic Piping 23 31 13 – Metal Ducts 23 33 00 – Air Duct Accessories 23 36 00 – Air Terminal Units 23 37 13 – Diffusers, Registers and Grilles Division 26 -- Electrical 26 00 10 – Electrical General Provisions 26 05 00 – Common Work Results for Electrical Rohrbach Associates PC TABLE OF CONTENTS 00 01 10 - 3 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 26 05 19 – Low-Voltage Electrical Power Conductors and Cables 26 05 26 – Grounding and Bonding for Electrical Systems 26 05 29 – Hangers and Supports for Electrical Systems 26 05 33 – Raceways and Boxes for Electrical Systems 26 05 53 – Identification for Electrical Systems 26 24 16 – Panelboards 26 27 26 – Wiring Devices 26 51 00 – Interior Lighting Division 27 – Telecommunications 27 00 10 – Telecommunications General Provisions 27 70 00 – Nurse Call System Division 28 – Electronic Safety and Security 26 00 10 – Electronic Safety and Security General Provisions 26 05 00 – Fire Alarm & Detection Systems END OF TABLE OF CONTENTS Rohrbach Associates PC TABLE OF CONTENTS 00 01 10 - 4 DIVISION 00 PROCUREMENT AND CONTRACTING REQUIREMENTS Blank Page Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 SECTION 00 22 13 SUPPLEMENTARY INSTRUCTIONS TO BIDDERS PART 1 GENERAL 1.01 SECTION INCLUDES A. Contractor equipment and material purchasing instructions. 1.02 DEFINITIONS A. Premier: Premier Purchasing Partners, LP is an alliance of healthcare systems and prequalified equipment and material manufacturers/vendors who work together to reduce costs of construction and maintenance for healthcare facilities. 1.03 OWNER REQUEST TO BIDDERS A. In Mercy Iowa City's (Owner) on-going efforts to reduce costs, increase value, and improve the environment, Premier agreements will be utilized to procure some of the products and installation services for this project. B. The Premier agreements select "Best In Class" for products and services. The financial benefits of these agreements to the Owner are immense. The Premier agreements are structured to provide the Owner with the best value for goods and services, reduce costs, and decrease cycle time for their projects. Please honor the Owner's request by considering the following business manufacturers/vendors. C. The products offered by Premier vendors include the full offering of supplies, and installation services. Additionally, all products are covered under Premier agreements and are specifically designed for use in healthcare applications. D. A representative from Premier (Russ Sylvester, 858-509-6446) is available to answer questions about the agreement. If Bidders have any other questions regarding the Premier agreements, please contact Sid Mills, Mercy Iowa City Director of Materials at 319-339-3654. 1.04 SYSTEM DESCRIPTION A. Premier is one of the largest healthcare alliances in the United States, with more than 215 owner systems that own or operate some 800 institutions, and have affiliations with another 900 hospitals. B. Premier business partners will extend Premier pricing on materials and equipment directly to the general contractor (or subcontractors) with the Premier member as the end user. C. Premier business partners are chosen by a subcommittee of representatives from Premier owner facilities who are actively involved in facilities management, construction and engineering. Potential business partners undergo extensive evaluations including: 1. Price and quality of products and services. 2. Market leadership. 3. Percentage of installed base. 4. Capability of service organization. 5. Customer support. D. In most cases, the due diligence process satisfies state and local government agency requirements for competitive bidding. Rohrbach Associates PC SUPPLEMENTARY INSTRUCTIONS TO BIDDERS 00 22 13 - 1 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 PART 2 PRODUCTS 2.01 MATERIALS FURNISHED BY CONTRACTOR A. Mercy Iowa City has a national accounts program with selected manufacturers and/or distributors through Premier Purchasing Partners, LP. It is the request of the Owner that bids be based on equipment and materials supplied by those manufacturers or distributors. All bidders shall contact the vendor representatives listed in attached Schedule to obtain pricing on the applicable equipment and materials. All such materials shall be purchased from the vendors listed, delivered, and installed by the Contractor. PART 3 EXECUTION 3.01 ORDERING INSTRUCTIONS A. The Order must be placed direct with the Williams Scotsman National Account Office. B. When placing an order, if the member already knows the model number(s) and pricing information, then a purchase order should be faxed to 215-369-9896. If the member does not have this information or has any questions, please call Williams Scotsman National Account Office at 800-292-9652, or email info@willscot.com. Members may also visit our web-site at www.willscot.com for further information on products or concerns. 3.02 SCHEDULES A. See attached List of Premier products and services following this section. END OF SECTION Rohrbach Associates PC SUPPLEMENTARY INSTRUCTIONS TO BIDDERS 00 22 13 - 2 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 NOTICE TO BIDDERS: 1.Proposal for construction must be submitted on a facsimile of the following form. 2.ALL BLANKS MUST BE COMPLETED. BID FORM Endoscopy Unit Renovation : Name of Bidder BIDS RECEIVED BEFORE 2:00 PM local time on 27 June, 2013 : TO(hereinafter called "OWNER") :MERCY IOWA CITY Engineering Office 500 East Market Street Iowa City, Iowa 52245 In response to your request for bids, and in compliance with the Procurement and Contracting Requirements, the undersigned proposes to furnish all labor, materials and equipment, all supervision, Endoscopy Unit coordination, and all related incidentals necessary to perform the work to complete Renovation in strict accordance with the Project Manual and Drawings dated June 7, 2013 including Addenda numbered _____, _____ and _____, inclusive, prepared by Rohrbach Associates PC, for the Base Bid Lump Sum of : BASE BID DIVISION OR SPECIALTY Dollars ($) The undersigned bidder certifies that this proposal is made in good faith, and without collusion or connection with any other person or persons bidding on the work. The undersigned bidder states that this proposal is made in conformity with the Contract Documents. In submitting this Proposal, The undersigned agrees that the Bid will not be withdrawn for a period of thirty (30) consecutive calendar days following the date of the Bid Opening. Further, that if a Notice to proceed or a prepared Agreement provided by the Owner is received at the business address identified below within the thirty (30) day period, the undersigned will, within ten (10) days of receipt, acknowledge acceptance of the contract award. The undersigned will then execute and deliver to the Owner address the Agreement, the Procurement, Labor and Material Payment Bonds, and the certificates of insurance, and will proceed in accordance with requirements of the Contract Documents for this project. Respectfully submitted by: Rohrbach Associates PC BID FORM 00 41 13 - 1 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 Firm Name: Business Address: Signature:Date: Printed Name: Telephone No: Title: Fax No: Rohrbach Associates PC BID FORM 00 41 13 - 2 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 DOCUMENT 00 43 25 SUBSTITUTION REQUEST FORM 1.0 ARTICLE 1 – GENERAL 1.1 Bidder’s Options: A. For products specified only by reference standard, select product meeting that standard, by any manufacturer. B. For products specified by naming several products or manufacturers, select one of the products or manufacturers named which complies with the technical specifications. No substitutions will be allowed. C. For products specified by naming several products or manufacturer, and stating “or equivalent”, “or equal”, or “or Architect approved equivalent”, or similar wording, submit a request as for substitutions, for any product or manufacturer which is not specifically named for review and approval. D. For products specified by naming only one product or manufacturer, there is no option, and no substitution will be allowed. 1.2 Substitutions: A. Base Bid shall be in accordance with the Contract Documents. 1. Substitutions for products may be made during the bidding period by submitting completed substitution request form and substantiating product data/literature to the Architect a minimum of ten (10) calendar days prior to the date for receipt of bids. 2. The Architect will consider requests from the bidder utilizing this section for substitution of products or manufacturers in place of those specified. 3. Requests submitted at least ten (10) calendar days prior to the date for receipt of bids will be included in an addendum, if deemed acceptable. 4. Substitution requests may be submitted utilizing a facsimile machine (FAX) or as an e-mail attachment, if substitution request forms and substantiating data are included. B. Submit separate request for each substitution. Support each request with: 1. Complete data substantiating compliance of proposed substitution with requirements stated in contract documents: a. Product identification, including manufacturer’s name and address. b. Manufacturer’s literature, identifying: 1) Product description. 2) Reference standards. 3) Performance and test data. c. Samples, as applicable. d. Name and address of similar projects on which product has been used, and date of each installation. 2. Itemized comparison of the proposed substitution with product specified, listing significant variations. 3. Data relating to changes in construction schedule. Rohrbach Associates PCSUBSTITUTION REQUEST FORM 00 43 25 - 1 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 4. All effects of substitution on separate contracts. 5. List of changes required in other work or products. 6. Designation of required license fees or royalties. 7. Availability of maintenance services, and sources of replacement materials. C. Requests for substitution will not be considered for acceptance when: 1. Acceptance will require substantial revision of contract documents. 2. In judgment of the Architect, adequate product data/literature necessary for complete evaluation was not submitted. D. The Architect will determine acceptability of proposed substitutions. 1.3 Bidder’s Representation: A. The bidder shall carefully study and compare the bidding documents with each other, and with other work being bid concurrently or presently under construction to the extent that it relates to the work for which the bid is being submitted, shall examine the site and local conditions, and shall at once report to the Architect errors, inconsistencies or ambiguities discovered. B. Bidders and sub-bidders requiring clarification or interpretation of the bidding documents shall make a written request which shall reach the Architect at least nine days prior to the date for receipt of bids. C. Interpretations, corrections and changes of the bidding documents will be made by addendum. Interpretations, corrections and changes to the bidding documents made in any other manner will not be binding, and bidders shall not rely upon them. 1.4 Architect’s Duties: A. Review requests for substitutions with reasonable promptness. B. Issue an addendum to identify accepted substitutions. C. No verbal or written approvals other than by addendum will be valid. 1.5 Substitution Request Form: A. The blank form is bound into this project manual following this section. B. Substitutions will be considered only when the attached form, or a copy thereof, is completed and included with the substantiating data. END OF DOCUMENT TO : Rohrbach Associates PC Rohrbach Associates PCSUBSTITUTION REQUEST FORM 00 43 25 - 2 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 325 East Washington Street, #400 Iowa City, Iowa 52240 Attention: William T. Downing, AIA, Project Architect We hereby submit for your consideration the following product, instead of the specified item: DWG. NO.DRAWING TITLE SPEC. SECTIONSECTION TITLE PARAGRAPHSPECIFIED ITEM PROPOSED SUBSTITUTION : Attach complete information on changes to Drawings and/or Specifications which proposed substitution will require for its proper installation. Submit with request necessary samples and substantiating data to prove equal quality and performance to that which is specified. Clearly mark manufacturer’s literature to indicate equality in performance. The undersigned certifies that the function, appearance and quality are of equal performance and assumes liability for equal performance, equal design and compatibility with adjacent materials. Submitted By : SignatureTitle Print NameDate FirmTelephone Address FAX Signature shall be by person having authority to legally bind his firm to the above terms. Failure to provide legally binding signature will result in retraction of approval. For Use by ArchitectFor Use by Owner RecommendedRecommended as NotedRecommendedRecommended as Noted _____ _____ _____ _____ Not RecommendedReceived LateNot RecommendedReceived Late _____ _____ _____ _____ Insufficient Data ReceivedInsufficient Data Received _____ _____ ByDateByDate Rohrbach Associates PCSUBSTITUTION REQUEST FORM 00 43 25 - 3 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 Fill in Blanks Below : A. Does the substitution affect dimensions indicated on the Drawings? YesNoIf yes, clearly indicate changes. B. Will the undersigned pay for changes to the building design, including engineering and detailing costs caused by the requested substitution? YesNoIf yes, fully explain: C. What effect does substitution have on other contracts or other trades? D. What effect does substitution have on construction schedule? E. Manufacturer’s warranties of the proposed and specified items are: SameDifferentExplain: F. Reason for Request: G. Itemized comparison of specified item(s) with the proposed substitution: list significant variations: H. Designation of maintenance services and sources: (Attach additional sheets if required) Rohrbach Associates PCSUBSTITUTION REQUEST FORM 00 43 25 - 4 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 DOCUMENT 00 52 13 AGREEMENT FORM AIA Document A102-2007 "Standard Form of Agreement Between Owner and Contractor – Where the Basis of Payment is Cost Plus Fee", 2007 edition, is not bound within this Project Manual but is a part of the contract documents. END OF DOCUMENT Rohrbach Associates PCAGREEMENT FORM 00 52 13 - 1 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 BLANK PAGE Rohrbach Associates PCAGREEMENT FORM 00 52 13 - 2 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 DOCUMENT 00 72 00 GENERAL CONDITIONS AIA Document A201, "General Conditions of the Contract for Construction", 2007 edition, is not bound within this Project Manual but is a part of the Contract Documents. END OF DOCUMENT ROHRBACH ASSOCIATES PC GENERAL CONDITIONS 00 72 00 - 1 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 BLANK PAGE ROHRBACH ASSOCIATES PC GENERAL CONDITIONS 00 72 00 - 2 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 SECTION 00 73 00 SUPPLEMENTARY CONDITIONS PART 1 - GENERAL 1.01 These Supplementary Conditions amend and supplement the General Conditions defined in Document 00 72 00 and other provisions of the Contract Documents as indicated below. All provisions which are not so amended or supplemented remain in full force and effect. 1.02 Deletions from the AIA A201 are indicated as and additions to the AIA underscored italics A201-2007 are indicated as " ". bold italics 1.03 The terms used in these Supplementary Conditions which are defined in the General Conditions have the meanings assigned to them in the General Conditions. MODIFICATIONS TO AIA A201 2.01 ARTICLE 1 - GENERAL PROVISIONS A. Change Section 1.1.3 to read as follows: 1. 1.1.3 The term "Work" means the construction and services required by the Contract Documents, whether completed or partially completed, and includes all other labor, tools, materials, equipment, transportation, services, taxes, insurance, and all other services provided or to be provided by the Contractor to fulfill the Contractor's obligations. The Work may constitute the whole or a part of the Project. The Contractor shall provide all work and materials, which any part of the Contract Documents requires Contractor to provide. B. Add the following Section 1.2.4: 1.1.2.4 Sections of Division 1 - General Requirements, govern the execution of all sections of the specifications. 2.02 ARTICLE 2 - OWNER A. Change Section 2.4.1 to read as follows: 1. 2.4.1 If the Contractor defaults or neglects to carry out the Work in accordance with the Contract Documents and fails within a ten-day period after receipt of written notice from the Owner to commence and continue correction of such default or neglect with diligence and promptness, the Owner may without prejudice to other remedies the Owner may have, correct such deficiencies. In such case an appropriate Change Order shall be issued deductingthe Owner may deduct from payments then or thereafter due the Contractor entire the reasonable cost of correcting such deficiencies, including Owner's expenses and compensation for the Architect's additional services made necessary by such default, neglect, or failure. Such action by the Owner and amounts charged to the Contractor are both subject to prior approval of the Architect. If payments then or thereafter due the Contractor are not sufficient to cover such amounts, the Contractor shall pay the difference to the Owner. The Owner's actions pursuant to this Section shall not operate as a release of any obligation of a surety. 2.03 ARTICLE 3 - CONTRACTOR A. Change Section 3.2.2 to read as follows 1. 3.2.2 Because the contract Documents are complementary, the Contractor shall, before starting each portion of the Work, carefully study and compare the various Contract Documents relative to that portion of the Work, as well as the information furnished by the Owner pursuant to Section 2.2.3, shall take field measurements of any existing conditions related to that portion of the Work, and shall observe any conditions at the site affecting it. These obligations are for the purpose of facilitating coordination and construction by the Contractor and are not for the purpose of discovering errors, omissions, or inconsistencies in the Contract Documents; however, the Contractor shall promptly report to the Architect ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 1 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 any errors, inconsistencies or omissions discovered by or made known to the Contractor as a request for information in such form as the Architect may require. It is recognized that the Contractor's review is made in the Contractor's capacity as a contractor and not as a licensed design professional, unless otherwise specifically provided in the Contract If the Contractor performs any construction activity involving a Documents. recognized error, inconsistency or omission in the Contract Documents without such notice to the Architect, the Contractor shall assume responsibility for such performance and shall bear costs for correction. The Contractor shall perform no portion of the Work at any time without Contract Documents or, where required, approved Shop Drawings, Product Data or Samples for such portion of the Work. B. Change Section 3.3.2 to read as follows: 1. 3.3.2 The Contractor shall be responsible to the Owner for acts and omissions of the Contractor's employees, Subcontractors, Sub-subcontractors, material men and suppliers, and their agents and employees, and other persons performing portions of the Work under a contract with the Contractor. C. Change Section 3.4.1 to read as follows: 1. 3.4.1 Unless otherwise provided in the Contract Documents, the Contractor shall provide and pay for labor, materials, equipment, tools, construction equipment and machinery, water, heat, utilities, transportation, and other facilities and services necessary for proper execution and completion of the Work, whether temporary or permanent and whether or not incorporated or to be incorporated in the Work. Should the Contract Documents require work to be performed after regular working hours, or should the Contractor elect to perform work after regular hours, the additional cost of such work shall be borne by the Contractor. D. Add the following Sections 3.4.4 through 3.4.6 1.3.4.4 Whenever any provisions of the Contract conflict with any agreements or regulation of any kind in force among members of any trade association, unions or councils, which regulate what work shall be included in the work of particular trades, the Contractor shall make all necessary arrangements to reconcile any such conflict without delay or cost to the Owner, and without recourse to the Architect or the Owner. 2.3.4.5 After the Contract has been executed, the Owner and the Architect will consider a written request from the Contractor for the substitution products in place of those specified only under the conditions set forth in Section 01630 - Post Competitive Quote Substitutions. 3.3.4.6 By making requests for substitutions based on Section 3.4.4 above, the Contractor: a.represents that the Contractor has personally investigated the proposed product and determined that it is equal or superior in all respects to that specified. b.represents that the Contractor will provide the same warranty for the substitution that the Contractor would for that specified. c. certifies that the cost data presented is complete and includes all related costs under this Contract except the Architect's redesign costs, and waives all claims for additional costs related to the substitution which subsequently become apparent; and d.will coordinate the installation of the accepted substitute, making such changes as may be required for the Work to be complete in all respects. E. Change Section 3.7.2 to read as follows: 1. 3.7.2 The Contractor shall complyperform the Work in compliance with and give notices required by applicable laws, statutes, ordinances, codes, rules and regulations, or lawful orders of public authorities applicable to performance of the Work. ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 2 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 F. Change Section 3.7.3 to read as follows: 1. 3.7.3 If the Contractor performs Work knowing it to be contrary to applicable laws, statutes, ordinances, codes, rules and regulations, or lawful orders of public authorities, without the written approval and authorization of the Architect and Owner, the Contractor shall assume full appropriate responsibility for such Work and shall bear the costs attributable and expenses of correcting or replacing such Workto correction. G. Change Section 3.7.5 to read as follows: 1. 3.7.5 If, in the course of the Work, the Contractor knowingly encounters and recognizes human remains, burial markers, archaeological sites or previously undelineated wetlands not indicated in the Contract Documents, the Contractor shall immediately suspend any operations that would affect them and shall notify the Owner and Architect. Upon receipt of such notice, the Owner shall promptly take any action necessary to obtain governmental authorization required to resume the operations. The Contractor shall continue to suspend such operations until otherwise instructed by the Owner but shall continue with all other operations that do not affect those remains or features. Requests for adjustments in the Contract Sum and Contract Time arising from the existence or good faith belief of such existence of such remains or features may be made as provided in Article 15. H. Change Section 3.13.1 to read as follows: 1. 3.13.1 The Contractor shall confine operations at the site to areas permitted by applicable laws, statutes, ordinances, codes, rules and regulations, and lawful orders of public authorities and the Contract Documents and shall not unreasonably encumber the site with materials or equipment. The Contractor acknowledges that the property on which the Project and Work are located will be occupied and in use by the Owner during the execution of the Work. The Contractor shall perform and coordinate its work in such a manner that the portions of the property occupied and in use will not be encumbered or the use interfered with or interrupted. I. Change Section 3.17.1 to read as follows: 1. 3.17.1 The Contractor shall pay all royalties and license fees. The Contractor shall defend suits or claims for infringement of copyrights patent rights and shall hold the Owner and Architect harmless from loss on account thereof, but shall not be responsible for such defense or loss when a particular design, process or product of a particular manufacturer or manufacturers is required by the Contract Documents, or where the copyright violations are contained in Drawings, Specifications or other documents prepared by the Owner or Architect. However, if the Contractor has reason to believe that the required design, process or product is an infringement of a copyright or a patent, the Contractor shall be responsible for such loss unless such information is promptly furnished to the Architect and the Owner in writing. J. Change Section 3.18.1 to read as follows: 1. 3.18.1 To the fullest extent permitted by law the Contractor shall indemnify and hold harmless the Owner, Architect, Architect's consultants, and agents and employees of any of them from and against claims, damages, losses and expenses, including, but not limited to attorneys' fees, arising out of or resulting from performance of the Work, provided that such claim, damage, loss or expense is attributable to bodily injury, sickness, disease or death, or to injury to or destruction of tangible property (other than the Work itself) including loss of use resulting there from, but only to the extent caused in whole or in part by intentional or negligent acts or omissions of the Contractor, a Subcontractor, anyone directly or indirectly employed by them or anyone for whose acts they may be liable, regardless of whether or not such claim, damage, loss or expense is caused in part by a party indemnified hereunder. Such obligation shall not be construed to negate, abridge, or reduce other rights or obligations of indemnity that would otherwise exist as to a party or person described in this Section 3.18. Nothing in the foregoing Section 3.18.1 is intended or shall be deemed to constitute an indemnification by the Contractor against the ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 3 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 negligence of any of the parties to be otherwise indemnified pursuant to Section 3.18.1. Nothing in the foregoing Section 3.18.1 is intended or shall be deemed to constitute an indemnification by the Contractor against the negligence of any of the parties to be otherwise indemnified pursuant to Paragraph 3.18.1. K. Add Section 3.18.3 as follows: 1.3.18.3 The obligations of the Contractor under this Section 3.18 shall not extend to the liability of the architect, the Architect's consultants, and agents and employees of any of them arising out of (1) the preparation or approval of maps, drawings, opinions, reports, surveys, Change Orders, designs or specifications, or (2) the giving of or the failure to give directions or instructions by the Architect, the Architect's consultants, and agents and employees of any of them to the extent that such preparation, approval or giving of directions or instructions are the primary cause of the injury or damage. 2.04 ARTICLE 4 - ADMINISTRATION OF THE CONTRACT A. Change Section 4.1.2 to read as follows: 1. 4.1.2 Duties, responsibilities and limitations of authority of the Architect as set forth in the Contract Documents shall not be restricted, modified or extended without written consent of the Owner, Contractor and Architect. Consent shall not be unreasonably withheld. B. Change Section 4.2.3 to read as follows: 1. 4.2.3 On the basis of the site visits, the Architect will keep the Owner reasonably informed about the progress and quality of the portion of the Work completed, and report to the Owner (1) known deviations from the Contract Documents and from the most recent construction schedule submitted by the Contractor, and (2) defects and deficiencies observed in the Work. The Architect and the Owner will not be responsible for the Contractor's failure to perform the Work in accordance with the requirements of the Contract Documents. The Architect and the Owner will not have control over or charge of and will not be responsible for acts or omissions of the Contractor, Subcontractors, or their agents or employees, or any other persons or entities performing portions of the Work. C. Change Sections 4.2.5 through 4.2.6 to read as follows: 1. 4.2.5 Based on the Architect's observations and evaluations of the Contractor's Applications for Payment, the Architect will review and certifyrecommend to the Owner the amounts due the Contractor and will issue Certificates for Payment in such amounts. 2. 4.2.6 The Architect will have authority to reject Work, which does not conform to the Contract Documents. Whenever the Architect considers it necessary or advisable for implementation of the intent of the Contract Documents, the Architect will have authority to recommend to the Owner to require additional inspection or testing of the Work in accordance with Sections 13.5.2 and 13.5.3, whether or not such Work is fabricated, installed or completed. However, neither this authority of the Architect nor a decision made in good faith either to exercise or not to exercise such authority shall give rise to a duty or responsibility of the Architect to the Contractor, Subcontractors, material and equipment suppliers, their agents or employees, or other persons performing portions of the Work. D. Change Sections 4.2.10 through 4.2.12 to read as follows: 1. 4.2.10 If the Owner and Architect agree, the Architect will provide one or more project representatives to assist in carrying out the Architect's responsibilities at the site. The duties, responsibilities and limitations of authority of such project representatives shall be as set forth in an exhibit to be incorporated in the Contract Documents. 2. 4.2.11 The Architect will interpret and make recommendations to the Owner regardingdecide matters concerning performance under and requirements of the Contract Documents on written request of either the Owner or Contractor. The Architect's response to such requests will be made with reasonable promptness and within any time limits ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 4 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 agreed upon. If no agreement is made concerning the time within which recommendations required of the Architect shall be furnished in compliance with this Section 4.2, then the Architect shall furnish such recommendations within such reasonable time after the request is made that allow sufficient time in the professional judgment of the Architect for review. 3. 4.2.12 Interpretations and recommendationsdecisions of the Architect will be consistent with the intent of and reasonably inferable from the Contract Documents and will be in writing or in the form of drawing. When making such interpretations and recommendationsdecisions, the Architect will endeavor to secure faithful performance by both Owner and Contractor, will not show partiality to either and will not be liable for results of interpretations or recommendationsdecisions rendered in good faith. 2.05 ARTICLE 5 - SUBCONTRACTORS A. Change Section 5.3.1 to read as follows: 1. 5.3.1 By appropriate agreement, written where legally required for validity, the Contractor shall require each Subcontractor, to the extent of the Work to be performed by the Subcontractor, to be bound to the Contractor by terms of the Contract Documents, and to assume toward the Contractor all the obligations and responsibilities, including the responsibility for safety of the Subcontractor's Work, which the Contractor, by these Documents, assumes toward the Owner and Architect. Each subcontract agreement shall preserve and protect the rights of the Owner and Architect under the Contract Documents with respect to the Work to be performed by the Subcontractor so that subcontracting thereof will not prejudice such rights, and shall allow to the Subcontractor, unless specifically provided otherwise in the subcontract agreement, the benefit of all rights, remedies and redress against the Contractor that the Contractor, by the Contract Documents, has against the Owner. Where appropriate, the Contractor shall require each Subcontractor to enter into similar agreements with Sub subcontractors. The Contractor shall make available to each proposed Subcontractor, prior to the execution of the subcontract agreement, copies of the Contract Documents to which the Subcontractor will be bound, and, upon written request of the Subcontractor, identify to the Subcontractor terms and conditions of the proposed subcontract agreement that may be at variance with the Contract Documents. Subcontractors will similarly make copies of applicable portions of such documents available to their respective proposed Sub subcontractors. All warranties provided by the Subcontractors, including all express and implied warranties in the Contract Documents and the agreements between the Contractor and the Subcontractors and all warranties provided by law, shall run to and be for the benefit of the Owner, and the Owner shall have a direct right of action against the Subcontractors for any breach of said warranties. 2.06 ARTICLE 6 - CONSTRUCTION BY OWNER OR BY SEPARATE CONTRACTORS A. Delete Section 6.1.4 in its entirety. B. Change Section 6.2.4 to read as follows: 1. 6.2.4 The Contractor shall promptly remedy damage the Contractor wrongfully caused to completed or partially completed construction or to property of the Owner or separate contractors as provided in Section 10.2.5. 2.07 ARTICLE 7 - CHANGES IN THE WORK A. Change Section 7.2.1 to read as follows: 1. 7.2.1 A Change Order is a written instrument prepared by the Architect and signed by the Owner and Contractor, and approved by the Architect, stating their agreement upon all of the following: B. Add Section 7.2.3 as follows: 1.7.2.3A Change Order is conclusively presumed to include all adjustments in Contract Time and Contract Sum necessary to complete the change to the Work and ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 5 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 related parts of the Work. C. Add Section 7.2.4 as follows: 1.7.2.4 In all Change Orders or Construction Change Directives, the allowance for Overhead and profit to be included in the total cost to the Owner shall not exceed the following amounts: a.For the Contractor, for any Work performed by the Contractor's own forces, fifteen percent (15%) of the cost. b.For the Contractor, for Work performed by his Subcontractor, ten percent (10%) of the amount due the Subcontractor. c. For each Subcontractor, or Sub subcontractor involved, for any Work performed by such contractor's own forces, fifteen percent (15%) of the cost. d.For each Subcontractor, for Work performed by his Sub-subcontractors, five percent (5%) of the amount due the Sub subcontractor. e.In order to facilitate checking of quotations for extras or credits, all proposals, except those so minor that their propriety can be seen by inspection, shall be accompanied by a complete itemization of costs including labor, materials and Subcontracts. In no case will a change involving over $200.00 be approved without such itemization. f. Unless otherwise agreed, costs to which overhead and profit are to be applied shall be those costs listed in Section 7.3.6. 2.08 ARTICLE 8 - TIME A. Change Section 8.2.3 to read as follows: 1. 8.2.3 The Contractor shall proceed expeditiously with adequate forces and shall achieve Substantial Completion within the Contract time. The Contractor shall bear all costs for overtime and all additional expense which may arise in order to achieve Substantial Completion within the Contract Time. B. Add Section 8.2.4 to read as follows: 1.8.2.4If, upon the recommendation of the Architect, it becomes necessary at times during construction for the Owner to accelerate the work, each Contractor or subcontractor when ordered and directed by the Owner, shall cease work at any point and shall transfer his men to such points and execute such portion of his work as may be required to enable others to properly engage in and carry on their work. C. Change Section 8.3.1 to read as follows: 1. 8.3.1 If the Contractor is delayed at any time in the commencement or progress of the Work by an act or neglect of the Owner or Architect, or of an employee of either, or of a separate contractor employed by the Owner, or by changes ordered in the Work, or by labor disputes, fire, unusual delay in deliveries, unavoidable casualties or other causes beyond the Contractor's control, or by delay authorized by the Owner pending mediation and arbitration; or by other causes which the Architect determines may justify delay, then the Contract Time shall be extended by Change Order for such reasonable time as the Owner, with the advice of the Architect, may determine. Such delays shall not be a basis for damages. An extension of the Contract Time is the Contractor's sole remedy for such delay. D. Delete Section 8.3.3 in its entirety. 2.09 ARTICLE 9 - PAYMENTS AND COMPLETION A. Add the following Section 9.3.1.3. 1.9.3.1.3 The first payment application shall be accompanied by Contractor's partial waiver of lien only, for the full amount of the payment. Each subsequent monthly payment application shall be accompanied by the Contractor's partial waiver and by the partial waivers of Subcontractors and Suppliers who were included in the ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 6 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 immediately preceding payment application to the extent of that payment. Application for final payment shall be accompanied by final waivers of lien from the Contractor, Subcontractor and Suppliers who have not previously furnished such final waivers. B. Change Section 9.4.1 to read as follows: 1. 9.4.1 The Architect will, within seven days after receipt of the Contractor's Application for Payment, either issue to the Owner a Certificate for Payment, with a copy to the Contractor, for such amount as the Architect determines is properly due, or notify the Contractor and Owner in writing of the Architect's reasons for withholding certification in whole or in part as provided in Section 9.5.1. Nothing herein shall be construed as requiring the Architect to reduce the retainage to be applied to payment applications. All certifications and payments, including those pursuant to a pending claim, shall be tentative and conditional and it shall not be necessary for the Architect to make any statement to this effect. C. Add Section 9.4.2.1 as follows: 1.9.4.2.1 The Architect's determination as to the issuance of or withholding of or the amount of payment reflected on Certificates of Payment shall subject the Architect to no liability whatsoever to the Owner, Contractor, Surety, or any other person. D. Change Section 9.6.1 to read as follows: 1. 9.6.1 After the Architect has issued a Certificate for Payment, the Owner shall make partial payments to the Contractor on or about the 15th day of each month. To insure proper performance of the Contract, the Owner will retain 5% of each payment amount or such larger amount as will insure that there always remains a sufficient balance to complete the work, such retainage to be held until after completion of all of the close out documents and for 30 days after the Owner’s Board approves release of final retainage.payment in the manner and within the time provided in the Contract Documents, and shall so notify the Architect. 2.10 ARTICLE 10 - PROTECTION OF PERSONS AND PROPERTY A. Add Section 10.2.4.1: 1.10.2.4.1 When use or storage of explosives or other hazardous materials, or equipment or unusual methods are necessary, the Contractor shall give the Owner reasonable advance notice, and also fully abide by any applicable policies and procedures of the Owner. B. Add Section 10.2.9: 1.10.2.9 When required by law or for the safety of the Work, the Contractor shall shore up, brace, underpin, and protect foundations and other portions of existing structures, which are in any way affected by the Work. The Contractor, before commencement of any part of the Work, shall give any notices required to be given to adjoining landowners or other parties. 2.11 ARTICLE 11 - INSURANCE AND BONDS A. Change Section 11.1.1.5 to read as follows: 1. 11.1.1.5 Claims for damages, other than to the Work itself, because of injury to or destruction of tangible property, including explosion, collapse and damage to underground utilities and loss of use resulting there from; B. Change Section 11.1.2 to read as follows: 1. 11.1.2 The insurance required by Section 11.1.1 shall be written for not less than limits of liability specified in the Contract Documents or required by law, whichever coverage is greater. Coverage whethershall be written on an occurrence or claims-made basis and shall be maintained without interruption from the date of commencement of the Work until the date of final payment and termination of any coverage required to be maintained after ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 7 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 final payment, and, with respect to the Contractor's completed operations coverage, until the expiration of the period for correction of Work or for such other period for maintenance of completed operations coverage as specified in the Contract Documents. C. Add the following Sections 11.1.5 through 11.1.12: 1.11.1.5 Workers Compensation: The Contractor shall provide Workers Compensation and Employers Liability insurance as required by applicable State Law for all employees to be engaged in work at the site of the project and in case of any such work sublet, the Contractor shall require the subcontractor similarly to provide such insurance. Policy must be endorsed to include a Waiver of Subrogation in favor of the Owner. 2.11.1.6 General Liability Insurance: The insurance must be written under a Commercial General Liability Occurrence Form with minimum limits of $1,000,000 Each Occurrence/$1,000,000 Personal and Advertising Injury/$2,000,000 General Aggregate/$1,000,000 Products/Completed Operations Aggregate. The policy should also include the following coverages: a.Premises Operations b.Explosion and Collapse c. Underground Damage d.Broad Form Property Damage e.Contractual Liability f. Pollution - Sudden and Accidental including clean-up costs; this coverage shall provide coverage for property damage and personal injury that arises out of pollutants brought onto the job site by the Contractor or subcontractors. g.Contingent Liability for operations performed on the Contractors behalf by subcontractors. h.Aggregate Limits per Project/per Location. i.This policy shall also include Blanket Additional Insured with Primary/Non- Contributory coverage for Additional Insureds. If the policy is not written under blanket coverage, the policy shall be endorsed naming the Owner, Architect and others identified in the General Conditions as Additional Insureds. 3.11.1.7 Asbestos Abatement Liability (if applicable): for the Contractor or subcontractors involved in the removal of hazardous materials, etc., policy shall be on an "Occurrence Basis" and the Owner named as an Additional Insured. Minimum Limits shall be $1,000,000 Each Occurrence/$1,000,000 Aggregate - maximum deductible $5,000. 4.11.1.8 Professional Liability: If any design work, in any capacity, is indicated, the Contractor or Subcontractor shall be required to carry Professional Liability - $1,000,000 limit of liability minimum. 5.11.1.9 Automobile Liability: This insurance shall be written on a standard Business Automobile Policy with a Combined Single Limit of $1,000,000 for bodily injury and property damage as a minimum. Coverage shall be provided for all owned, non-owned and hired automobiles. The policy form shall included Broadened Pollution Liability. 6.11.1.10 Umbrella Liability: The Umbrella Policy shall be written with a Limit of Liability of $2,000,000 per occurrence/$2,000,000 aggregate as a minimum. The policy shall provide excess coverage on a Follow Form basis over the General Liability, Automobile Liability and Employers Liability. 7.11.1.11 General Conditions: a.All policies shall be endorsed to provide the Owner with 30 days notice of cancellation or reduction in coverage. b.All coverage shall be written with insurance carriers which have an A.M. Best's rating of A- or better or with carriers approved by the Owner. c. The insurance required by the Owner in no way represents protection from all exposures to the Contractor. The Contractor may need to purchase other insurance coverages, at the Contractor's expense, to provide further protection. ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 8 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 d.The Contractor shall require all subcontractors to certify insurance, which meets all, outlined insurance requirements in the contract documents. 8.11.1.12 Certificate of Insurance: Prior to the start of work, a Certificate of Insurance shall be provided evidencing all of the required coverages and limits as outlined above. D. Change Section 11.4.1 to read as follows: 1.11.4.1 The Contractor shall furnish a Performance Bond and Labor and Material Payment Bond from a surety and in a form acceptable to Owner, each in an amount equal to the Contract Price. Cost of such Bonds shall be included in the base bid. Each alternative bid shall include the additional Bond cost. Contractor shall deliver the required Bonds to the Owner prior to the signing of the Agreement. E. Delete Section 11.4.2 in its entirety. F. Add the following Sections 11.4.1.1 through 11.4.1.6: 1.The Performance, Labor and Material Bond shall be executed in conformity with the American Institute of Architect's Document A 312 (1984 Edition), with coverage provided by a surety having a policy holder's rating of "A" and having a financial rating meeting the financial requirement of this project. 2.Whenever the Contractor shall be and is declared by the Owner to be in default under the Contract, the Surety and Contractor are each responsible to make full payment to the Owner for any and all additional services of the Architect as defined in the Owner/Architect Agreement which are required as a result of the Contractor's default and in protecting the Owner's right under the agreement with the Contractor to remedy the Contractor's default or honor the terms of the Performance Bond. 3.These Bonds shall be maintained by the Contractor and shall remain in full force and effect until final acceptance of the Work by the Owner. The Contractor agrees and will cause the Surety to agree to be bound by each and every provision of all the Contract Documents. 4.The Surety shall give written notice to Owner, within seven (7) days after receipt of a declaration of default, of the Surety's election either to remedy the default or defaults promptly or to perform the work promptly or to pay to Owner the penal sum of the bond, time being of the essence. In said notice of election, the Surety shall indicate the date on which the remedy or performance will commence, and it shall then be the duty of the Surety to give prompt notice in writing to Owner immediately upon completion of (a) the remedy and/or correction of each default, (b) the remedy and/or correction of each omitted item of work, (c) the furnishing of each omitted item of work, and (d) the performance of the work. The Surety shall not assert solvency of its Principal or its Principal's denial of default as justification for its failure to promptly remedy the default or defaults or perform the work. 5.The Principal and Surety further agree as part of this obligation to pay all such damages of any kind to person or property that may result from a failure in any respect to perform and complete the Work including, but not limited to, all repair and replacement costs necessary to rectify construction error, architectural and engineering costs and fees, all consultant fees, all testing and laboratory fees, and all legal fees and litigation costs incurred by the Owner. 6.The Surety agrees that other than as is provided in the Bond it may not demand of the Owner that the Owner shall (a) perform any thing or act, (b) give any notice, (c) furnish any clerical assistance, (d) render any service, (e) furnish any papers or documents, or (f) take any other action of any nature or description which is not required of the Owner to be done under the Contract Documents. G. Add the following Section 11.4.3: 1.11.4.3 Surety shall be satisfactory to the Owner and shall be authorized to do business in the state of Iowa. ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 9 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 2.12 ARTICLE 13 - MISCELLANEOUS PROVISIONS A. Change Section 13.3.1 to read as follows: 1. 13.3 Written notice shall be deemed to have been duly served if delivered in person to the individual or a member of the firm or entity or to an officer of the corporation for which it was intended, or if delivered at or sent by registered or certified mail or by courier service providing proof of delivery to, the last business address known to the party giving notice. B. Change Section 13.5.1 to read as follows: 1. 13.5.1 Tests, inspections and approvals of portions of the Work shall be made as required by the Contract Documents and by applicable laws, statutes, ordinances, codes, rules, and regulations or lawful orders of public authorities. Unless otherwise provided, the Contractor shall make arrangements for such tests, inspections and approvals with an independent testing laboratory or entity acceptable to the Owner, or with the appropriate public authority, and shall bear all related costs of tests, inspections and approvals. The Contractor shall give the Architect timely notice of when and where tests and inspections are to be made so the Architect may observe such procedures. The Owner shall bear costs of (1) tests, inspections or approvals that do not become requirements until after bids are received or negotiations concluded, and (2) tests, inspections or approvals where building codes or applicable laws or regulations prohibit the Owner from delegating their cost to the Contractor. Copies of all reports, data and other documents related to tests, inspections and approvals shall be provided to the Architect as soon as practicable. C. Add the following to Article 13: 1.13.8.1 The Contractor shall maintain policies of employment as follows: a.The Contractor and the Contractor's subcontractors shall not discriminate against any employee or applicant for employment because of race, religion, color, sex, age, disability or national origin or otherwise as may be required by local or state ordinance. The Contractor shall take affirmative action to insure that applicants are employed, and that employees are treated during employment without regard to their race, religion, color, sex, age, disability or national origin or otherwise as may be required by local or state ordinance. Such action shall include, but not be limited to, the following: employment, upgrading, demolition or transfer; recruitment or recruitment advertising; layoff or termination; rates of pay or other forms of compensation; and selection for training, including apprenticeship. The contractor agrees to post in conspicuous places, available to employees and applicants for employment, notices setting forth the policies of non discrimination. b.The Contractor and the Contractor's subcontractors shall, in all solicitations or advertisements for employees placed by them or on their behalf, state that all qualified applicants will receive consideration for employment without regard to race, religion, color, sex, age, disability or national origin or otherwise as may be required by local or state ordinance. 2.13 ARTICLE 14 - TERMINATION OR SUSPENSION OF THE CONTRACT A. Change Section 14.2.1.4 to read as follows: 1. 14.2.1.4 otherwise is guilty of substantial breach of a provision of the Contract Documents; or B. Add the following Section 14.2.1.5: 1.14.2.1.5 fails or refuses to provide insurance or proof of insurance as required by the Contract Documents. C. Change Section 14.2.4 to read as follows: 1. 14.2.4 If the unpaid balance of the Contract Sum exceeds costs of finishing the Work, including compensation for the Architect's services and expenses made necessary ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 10 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 thereby, and other damages incurred by the Owner and not expressly waived, such excess shall be paid to the Contractor. If such costs exceed the unpaid balance, the Contractor shall pay the difference to the Owner. The amount to be paid to the Contractor or Owner, as the case may be, shall be certified by the Initial Decision Maker, upon application, and this obligation for payment shall survive termination of the Contract. The Contractor shall bear all testing, engineering, accounting, and legal expenses made necessary as a result of termination of the Contract. 2.14 ARTICLE 15 - CLAIMS AND DISPUTES A. Change Section 15.1.1 to read as follows: 1. 15.1.1 DEFINITION A Claim is a demand or assertion by one of the Parties seeking, as a matter of right, payment of money, or other similar relief with respect to the administration terms of the Contract during the performance of the Work. The term "Claim" also includes other disputes and matters in question between the Owner and Contractor arising out of or relating to the Contract. The responsibility to substantiate Claims shall rest with the party making the Claim. Nothing in this Article is intended to limit claims by the Owner related to the performance of or quality of the Work. B. Change Section 15.1.3 to read as follows: 1. 15.1.3 CONTINUING CONTRACT PERFORMANCE Pending final resolution of a Claim, except as otherwise agreed in writing or as provided in Section 9.7 and Article 14, the Contractor shall proceed diligently with performance of the Contract and the Owner shall continue to make payments for sums not in dispute in accordance with the Contract Documents. The Architect will prepare Change Orders and issue Certificates of Payment in accordance with the decisions of the Initial Decision Maker. PART 2 PRODUCTS - NOT USED PART 3 EXECUTION - NOT USED END OF DOCUMENT ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 11 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 BLANK PAGE ROHRBACH ASSOCIATES PC SUPPLEMENTARY CONDITIONS 00 73 00 - 12 DIVISION 01 GENERAL REQUIREMENTS Blank Page Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 SECTION 01 57 27 INTERIM INFECTION CONTROL MEASURES (IICM) PART 1 GENERAL 1.01 SECTION INCLUDES A. The Owner has designated this project to require Interim Infection Control Measures - Class I, II, III or IV, depending on the location of the Work. Refer to the Drawings for specific location required. B. Healthcare-associated infections of immuno-compromised patients, staff and visitors may be caused by exposure to airborne contaminates. 1. Construction, renovation and repair activities may generate suspended fungal spores and/or bacterial contaminants from dust, debris and earthwork excavation dust. 2. Fungal spores can be carried by air currents to remote locations within a facility. 3. Control of airborne contaminates in smoke, construction dust, debris and excavation dust as required by this Section is imperative. C. Interim Infection Control Measures (IICM) shall provide an appropriate level of safety when there are conditions that increase the risk of healthcare-associated infections. D. The Owner may provide baseline particle counts and conduct periodic air sampling of protection areas during construction to monitor effectiveness of IICM. E. Contractor shall comply with applicable codes and use installation procedures and methods that satisfy applicable code requirements and procedures. F. Contractor shall verify the maintenance of negative air pressure in containment area relative to protection areas on a continuous basis by use of differential pressure monitors. G. If the Contractor fails to maintain infection control procedures: 1. Owner may issue written warning or Non-Conformance Notice. 2. Contractor shall correct non-conformance immediately. 3. If situation is not corrected within eight (8) hours of receipt of warning or Non- conformance Notice, the Owner will have cause to stop Work as provided in Contract Documents at no additional cost to the Owner. 4. Failure of the Contractor to correct deficiencies may result in corrective action taken by the Owner and deducting all cost associated with such work from the Contract Amount. H. If mold or asbestos are discovered during construction operations, the Contractor shall stop work immediately in the area and notify the Owner’s Representative. Contractor shall follow the recommendations of EPA Document “Mold Remediation in Schools and Commercial Buildings” for mold control and removal. I. Owner’s Representative shall be notified daily (within the first hour of work) of all sick employees working on the project. Employees that are sick (such as upper respiratory infection) and working shall wear personal protective equipment (PPE) such as a surgical mask. J. Contractor shall provide the infection control specified, including but not limited to plastic enclosures, HEPA vacuum cleaners, negative air machines, sticky mats, closed containers, special work cubicles, barriers and miscellaneous infection and dust control items. Refer to the drawings for specific areas requiring IICM. Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 1 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 1.02 DEFINITIONS A Infection Control Risk Assessment (ICRA): An assessment of health risk related to construction, renovation or repair activities to determine with Interim Infection Control Measures need to implement: 1. Construction Activity Type: a. Type A: Inspection and Non-Invasive Activities. 1. Removal of ceiling tile for visual inspection limited to 1 tile per 50 square feet. 2. Painting (but not sanding). 3. Wall covering, electrical trim work, minor plumbing, and activities which do not generate dust or require cutting of walls or access to ceilings other than visual inspection. b. Type B: Small Scale, Short Duration Activities. 1. Installation of telephone and computer cable. 2. Access to chase space. 3. Cutting of walls or ceilings where dust migration can be controlled. c. Type C: Moderate- to High-Level of Dust Generation. 1. Sanding of walls for painting or wall covering. 2. Removal of floor coverings, ceiling tile and casework. 3. New wall construction. 4. Minor ductwork or electrical work above the ceilings 5. Major cabling activities 6. Any activity which can not be completed within a single shift. d. Type D: Major Demolition and Construction Projects. 1. Activities which require consecutive shifts. 2. Required heavy demolition or removal of complete cabling systems. 3. New Construction. 2. Patient Risk Assessment: a. Low: Office areas, general storage, parking decks, Volunteer Services, Library, Medical Records, Engineering, meeting rooms, classrooms, Environmental Services. b. Moderate: Cardiology, Echocardiography, Endoscopy, Nuclear Medicine, Physical Therapy, Radiology / MRI, Respiratory Therapy, Clinic, long-term units, Materials Management, Admitting, computer rooms, Morgue. c. Medium: CCU, Emergency, Labor and Delivery, Laboratory, Newborn Nursery, Out Patient Surgery, Pediatrics, Pharmacy, PACU, Surgical Units, patient care areas, Dialysis, Respiratory Care, Food Service. d. High: Any area caring for immuno-compromised patients, Burn Unit, Cardiac Cath Lab, Central Sterile Supply, Intensive Care Units, Medical Unit, Negative-Pressure Isolation Rooms, Oncology, Surgery Departments, C-Section Rooms, Sterile Processing. 3. Construction Class Chart: Class of Construction Activity Type Precautions Patient Risk Type A Type B Type C Type D Group Low I II II III / IV Moderate I II III IV Medium I II III / IV IV High II III / IV III / IV IV Infection Control approval will be required and procedures are necessary when Construction Activity Type and Patient Risk Group indicates a Class III or IV. Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 2 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 B. Airborne contaminant producing activities include, but are not limited to: 1 Demolition and removal of walls, floors, ceilings, and other finish materials. 2 Demolition of plumbing, mechanical and electrical systems and equipment. 3 Finish operations such as sanding, painting, and application of special surface coatings. 4 All other construction activity that may generate dust, smoke or fumes. 5. Site work operations adjacent to occupied facilities. C Primary Containment Area: The largest area of project work around which temporary dust partitions are built. D Secondary Containment Area: Areas of Work within the Protection Area outside of the Primary Containment Area that requires a form of dust control. E Protection Areas: Interior occupied areas within facilities, which are adjacent to a Primary Containment Area, either occupied or used for passage, as well as areas connected to construction area by mechanical system air intake, exhaust and ductwork. F Preparation Area: Specific area located as designated by the Owner’s Representative for donning and removing protective clothing prior to entering the Containment Area. 2.02 SUBMITTALS A Project Information: 1. Submit drawings indicating Work areas and procedure for containment of airborne contaminants for the Owner's review and approval. a. Indicate locations of temporary enclosures, barriers, isolation vestibules, negative air machines, exhaust fans, capped ductwork and airflow direction indicator. b. Drawings shall indicate, as a minimum, containment areas, protection. areas, enclosure types, vestibules, location of negative air machines, capped ductwork. B. Specific means and methods of achieving and maintaining control of airborne contaminants during construction for Owner’s review and approval. C. Submit daily inspection reports, noting employees who are ill, on a weekly basis to the Owner’s Representative. D. Submit copy of HEPA/ULPA vacuum DOP test conducted by an independent testing agency, dated within the past six (6) months. E. Infection control construction permit for each work area for Owners assessment and approval. F. Submit Daily IICM inspections reports to Owner. PART 2 PRODUCTS 2.01 MATERIALS A HEPA/ULPA, Ultra-Low Penetration Air Vacuum Cleaners: 1. HEPA/ULPA vacuum shall trap 99.999% of particles 0.12 microns and larger. Vacuum shall have a minimum air flow of 90 cfm. 2. Acceptable products: Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 3 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 a. ISC Sales "Minuteman Model CRV - 99.999%". b. Nilfisk Advance. c. Pro-Team "Vacer HEPA/ULPA Vacuum". d. Architect approved equivalent. B Polyethylene: 6 mil or 8 mil thick reinforced laminated polyethylene film; shall meet requirements of NFPA 701 large scale flammability test and ASTM E84 Class A. 1. Include compatible fire retardant tape. 2. Acceptable products: a. Tri Synergy Flexible Film "Surface Cover" (tel: 800.446.6076). b. American Cover "Surface Cover" (tel: 800.747.6095). c. Reef Industries “Griffolyn Type 55 FR” (tel: 800.231.6074). d. Architect approved equivalent. C. Adhesive-Faced Contamination Control Mats (sticky walk-off mats): 1. Size of mats shall be the width of the opening and 30” (minimum) depth. 2. Acceptable products: a. ASG "Walk-off Mats" (tel: 216.486.6163). b. Controlled Environment Equipment "Cleanline Sticky Mat" (tel: 800.569.5444). c. Liberty Industries "Tacky Mat" (tel: 800.246.7483). d. Curtain Wall Company "CleanStep" tacky mats (tel: 800.424.8251) e. Architect approved equivalent. D. Negative Air Machine: Machine with a fan or blower, typically with HEPA/ULPA filters, which is able to negatively pressurize a room or area for a continuous period of time. Provide unit sized to meet room requirements. If unit does not exhaust air to the outside of the building, provide additional carbon filtering. 1. Units shall include prefilters, final filters, HEPA/ULPA filters and filter static pressure gauges. 2. HEPA/ULPA filters shall be 99.997% efficient at 0.3 micron particle size. 3. Acceptable manufacturers: a. Abatement Technologies. b. Phoenix. c. Dri-Eaz. d. Micro-Trap, Inc. e. Control Resource System Inc. f. NIKRO Industries, Inc. g. Architect approved equivalent. E. Zipper-Lock Entrance: 1. Fire-retardant, reinforced vinyl construction with reinforced stitching. 2. Acceptable products: a. Curtain Wall Company "Dust-Door" (tel: 800.424.8251). b. Pro Venture Inc “Zip-Up” (tel: 978.744.5000). c. Engineer approved equivalent. F. Temporary Prefabricated Enclosure Units: 1. Provide the enclosure with an inspection window and pressure differential porthole. 2. Acceptable products: a. Fiberlock Technologies “Kontrol Kube” with frame #6440, enclosure. #6442, wheel base platform #6443 and Milfish 87 cfm vacuum device and manometer. b. Specialty Tool Manufacturing “MCU – Quick Wall Mobile Containment. Unit”; provide with HEPA/ULPA vacuum connection (tel: 888.718.3878). Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 4 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 c. Mintie Technologies “ECU EnteRoom Envelope”. d. Zipwall (tel: 800.718.2255). e. Engineer approved equivalent. G. Airflow Direction Indicator: 1. Acceptable products: a. Airflow Direction Inc. “ADI-69-V-N” (tel: 888.334.4545). b. Austin Ventrues “Model LN102” (tel: 909.043.8172). c. Engineer approved equivalent. H. Dust Catching Device: 1. Disposable, dry, electrostatic cloths or mitts for dust removal. 2. Disposable, wet cloths, presoaked with cleaning solution, for dust removal. 3. Acceptable products: a. Proctor & Gamble “Swiffer Dry”, “Swiffer Mitt” or “Swiffer Wet”. b. Rickett Benckiser “Mop & Glo”. c. S.C. Johnson & Sons “Pledge Grab It”. d. Engineer approved equivalent. PART 3 EXECUTION 3.01 GENERAL A. The Owner’s Representative will make regular visits to the project site to ensure compliance of policy. The Owner reserves the right to inspect the work at any time to verify that the Contractor is complying with these infection control requirements. B. Notify the Owner’s Representative at least fourteen (14) calendar days prior to preparing a containment area or starting work activity outside of the containment area, or in Owner occupied spaces. C. Instruct Contractor personnel to refrain from tracking dust into adjacent areas or opening windows or doors that would allow airborne contaminants into adjacent hospital areas. D. For exterior work, direct exhaust from equipment away from building air intakes, windows and doors. Ensure that filters on building air intakes are operational and protected from excessive quantities of airborne contaminants. E. Workers shall wear clean clothing and footwear. F. Disposable protective clothing shall be replaced if torn or dirty. Washable protective clothing shall be washed when dirty or weekly, as a minimum. 3.02 GENERAL PROTECTION A. General: Provide and maintain all barriers, filters, ventilation and cleaning. B. Sealing of Openings: 1. Seal barrier wall seams, cracks around windows and door frames, ductwork, pipes and conduit. 2. Penetration of dust proof enclosure shall be sealed on all sided and 360 degrees around the penetrating object. 3. Secure windows shut. C. Duct Caps: Provide dust-tight covers over existing ventilation ducts within the Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 5 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 Containment Area using poly film strong enough to withstand the air flow. D. Dust Control: Take appropriate steps throughout the term of the Project to prevent airborne contaminates due to Work under this Contract. 1. Spray surfaces with water during dust producing demolition activities. 2. Care must be taken to avoid accumulation of standing water or saturation of any materials. 3. No chemical pollutants shall be used without permission of the Owner. 4. Hard surface floors in the work area, adjacent hallways and passages require vacuuming with a HEPA-filtered vacuum cleaners and frequent wet mopping during demolition and construction. 5. Protect adjacent carpeted areas with plastic or heavy craft paper, and vacuum with HEPA-filtered vacuum cleaners regularly. 6. Vacuum walk-off mats daily, and more often as needed, to eliminate tracking of dust into other areas. 7. Perform Work by methods that minimize raising dust from the construction operations. 8. Provide positive means to prevent airborne dust from dispersing into the atmosphere. 9. Thoroughly clean surfaces that become exposed to dust with a HEPA-filtered vacuum and/or wet mopping. E. Removal of debris through the Protection Areas or occupied spaces shall be in tightly covered and sealed containers. F. Instruct Contractor personnel to refrain from tracking dust into adjacent areas, or leaving open windows or doors that would allow airborne contaminants into adjacent hospital areas. G. Direct exhaust from equipment away from building air intakes, windows, and doors. Assure that filters on the building air intake(s) are operational and protected from excessive amounts of construction airborne contaminants. 3.03 CLEANING - GENERAL A Maintain Containment Area free of waste materials, debris and rubbish. Maintain site in clean and orderly condition. B. Remove debris and rubbish from pipe chases, plenums and other closed or remote spaces, prior to enclosing the space. C. Clean interior areas using HEPA/ULPA vacuum prior to start of surface finishing and continue cleaning to eliminate dust. D. Remove waste materials, debris and rubbish from the site daily and dispose of off site. 3.04 STANDARD OPERATION PROCEDURES FOR CLASS I AREAS A. Operation in Class I Areas: 1. Execute work by methods to minimize raising dust from construction operations. 2. Immediately replace ceiling tile displaced for visual inspection. 3. Wet mop and/or HEPA/ULPA vacuum before leaving area. Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 6 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 3.05 STANDARD OPERATION PROCEDURES FOR CLASS II AREAS A. Preparation and Operation in Class II Areas: 1. Water misting of work surfaces is not permitted except for cleaning debris carts and work surfaces. 2. To contain dust and debris, duct tape doors for demolition and/or construction activities that produce large amounts of dust or utilize "work enclosures". 3 Block-off and seal HVAC supply, return and exhaust terminal, registers, grilles and diffusers in the rooms affected by construction. 4. Masks are optional by the person doing the cutting. 5. Place dust mat at entrance and exit of work area. 6. Holes cut or punctured in walls and partitions, ceilings, floors and doors cannot be left exposed longer than four (4) hours. If work cannot be completed within the four (4) hour time period, the holes shall be covered. B. Flooring Removal in Class II Secondary Containment Areas: 1. Construction materials and equipment shall be stored within designated areas. 2. Only flooring area of a size that can be removed, replaced and completed in one work period shall be worked on. 3 Removal of flooring: a. Vacuum carpet before removal with a HEPA/ULPA vacuum. b. Damp mop sheet vinyl and vinyl composition tile flooring. c. Use motions and methods that minimize the dispersing of dust and debris while removing flooring. d. HEPA/ULPA vacuum floor after removal of flooring, adhesive and leveling of area prior to installation of new flooring. C. Clean-up of Class II Areas: At the completion of the Work, the following shall occur: 1. Clean work surfaces and debris carts with water. 2. Contain construction waste before transport in clean, tightly covered containers or sealed plastic bags. 3. Wet mop and/or vacuum with HEPA/ULPA-filtered vacuum before leaving the work area. 4. Remove isolation of HVAC system in areas where work is being performed. 5. Wipe surfaces with disinfectant. 3.06 STANDARD OPERATION PROCEDURES FOR CLASS III AREAS A. Preparation of Class III Areas: 1. Refer to the Drawings for location of pathways to the Containment Area. Entry and exit locations to the Containment Area shall be coordinated with the Owner’s Representative. 2. Contractor shall completely install all infection control measures before the balance of the Work begins. Dust barriers shall be set up around the specific areas of the project. a. Provide temporary barriers and ceilings to separate work areas (Containment Areas) from Owner-occupied areas (Protection Areas) and to prevent penetration of dust into Owner-occupied areas. b. Barriers to be constructed of temporary framing supports and fire- retardant polyethylene sheet materials with closed joints and sealed edges at intersections with existing surfaces. c. Doors located in temporary polyethylene partitions shall be zipper type attached to the polyethylene sheet material. d. Seal all penetrations of the temporary partitions with duct tape as necessary to maintain the dust containment and the fire rating of the Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 7 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 partition. e. The dust barriers shall be partitions from the ceiling to floor, completely enclosing the Containment Area. f. The dust barriers shall remain around the selected construction area until that specific work has been satisfactorily completed. 3. Provide adhesive-faced contamination control mats at the construction entry point on both sides of the temporary partition. Workers shall step on both mats when exiting a containment area. Carts shall be moved across both mats. 4. Provide the necessary quantity of negative air machines to maintain each separate project work area at a negative pressure with respect to patient care areas to control the spread of contaminants from the Containment Areas to adjacent Protection Areas. a. Negative air pressure machines equipped with high-efficiency particulate (HEPA/ULPA) filters shall be used in conjunction with a sealed work area to maintain a negative pressure inside the work area relative to non-work areas. 1. A sufficient quantity of negative-pressure ventilation units equipped with filtration shall be utilized to provide one workplace air change every 15 minutes. This requirement shall apply to the removal of the dust and contaminants from the air. 2. To calculate total air flow requirement: Total cubic feet/minute = volume of work area (in cubic feet) 15 minutes 3. To calculate the quantity of units needed for the dust control in a specific work area: Quantity of units needed = total cubic feet/minute capacity of unit in cubic feet/minute 4. The total quantity of negative air machines required is dependent upon the total quantity of simultaneous containment areas being occupied by the Contractor. Refer to the plans to calculate the quantity of negative air machines required assuming the use of construction barriers indicated on the Drawings. 5. Connect the negative air machine discharge to the existing building return or exhaust system if indicated by the Mechanical Drawings. 6. Change dust filter media as needed for the negative air machines. b. Make-up air for the air exhausted from the spaces shall be taken from the existing HVAC system. c. Negative air machines shall be connected to emergency power and run continuously. d. Vent negative air machines to outside by removing existing windows and replacing them with vented panels having fittings for exhaust holes, or by connecting to existing HVAC system, or by venting elsewhere as, or if, indicated on the Drawings. e. Change filters as frequently as recommended by the manufacturer for duration of Work within the Containment Area to maintain a negative pressure of 0.1 - 0.2 IN of water gauge. f. Negative air units shall to be DOP tested and certified prior to being placed in service, and when dropped, damaged or moved extensively. 5. Each phase of construction shall be considered a separate area. 6. Duct Caps: Provide as defined in Article 3.02 above. B. Operation in Class III Areas: 1. The containment control mats shall be monitored and replaced as they become loaded with dirt. Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 8 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 2 The dust partitions shall be wiped down daily with a moist cloth or dust catching device. 3 Traffic between containment areas and protection areas shall be kept to a minimum. 4. Keep doors into containment areas closed at all times. 5. All vacuuming of area outside of the work area not within the barriers shall be done by the Contractor with HEPA/ULPA vacuums. 6. All unused doors, holes, pipes, conduit, punctures and exposures shall be sealed appropriately. 7. Removal of debris from the project work areas shall be as follows: a. If debris is removed from the project site through an occupied Patient Care Area (Protection Area), the following procedure shall be followed: 1. Removal of debris shall be done by the Contractor. Contractor shall advise the Owner's Representative when there is debris to be removed. Debris shall be removed on an "as needed" basis. Transport removed material in tightly sealed, rubber tired containers provided by the Contractor to protect Protection Areas. Owner's Representative will review the type of cart and condition of the cars proposed for use. Containers shall be fitted with clean, tight-fitting sheet polyethylene covers, completely sealed at perimeters by taping. Before leaving the Containment Area all containers shall be wiped or HEPA/ULPA-vacuumed clean to prevent tracking of dust. The cart shall be rolled over the adhesive-faced contamination control mats inside and outside the entrances. 2. Place covers over debris boxes between periods when they are being filled. b. Supplies and tools shall be brought into the Containment Area in accordance with the following procedure: 1. For tools and supplies moved to the Containment Area the following procedures shall apply: a. Tools and supplies shall be wiped clean or wrapped in plastic sheeting and moved by Contractor-provided rubber-tired carts/containers, from a staging area to the Containment Area (construction site). b. The containers shall be vacuumed with HEPA/ULPA vacuum cleaners by the Contractor prior to moving through the occupied space to the Containment Area. Contractor shall notify Owner's Representative of the need to move these containers through Protection Areas prior to entering the Containment Area. c. Tool and supply removal from the Containment Area shall follow the procedure specified for debris removal from the Containment Area. 8. The following procedure shall be implemented when construction personnel are required to pass through a Protection Area to enter a Containment Area: a. Personnel shall don protective clothing required by the Owner’s Representative within the Preparation Area before passing through Protection Areas. b. Protective clothing shall be removed upon entering the Containment Area and shall be stored in plastic bags. 9. The following procedure shall be implemented when construction personnel are required to pass from a Containment Area through a Protection Area: a. Construction workers shall vacuum themselves with the HEPA/ULPA- filtered vacuum cleaners. After being vacuumed, the workers shall re- don protective clothing before re-entering the Protection Area. Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 9 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 b. Personnel shall remove the protective clothing in the Preparation Area. c. All dust and debris tracked outside the Containment Area shall be vacuumed up immediately by the Contractor. C. Flooring Removal in Class III Secondary Containment Areas: 1. Construction materials and equipment shall be stored within designated areas. 2. Only flooring area of a size that can be removed, replaced and completed in one work period shall be commenced. 3. Removal of Flooring: a. Vacuum carpet before removal with a HEPA/ULPA vacuum. b. Damp mop sheet vinyl and vinyl composition tile flooring. c. Use motions and methods that minimize the dispersal of dust and debris while removing flooring. d. HEPA/ULPA vacuum floor after removal of flooring, adhesive and leveling of area prior to installation of new flooring. D. Miscellaneous Work Activities: Required within existing ceiling spaces in a protection area which can be confined shall be performed as follows: 1. Scheduled in advance and notify the Owner’s Representative at least seven (7) calendar days prior to commencing work in ceiling or interstitial spaces above Protection Areas to allow the Owner to relocate or protect occupants. 2. Inform the Owner’s Representative so that doors to Protection Areas near ceiling work can be kept closed while Work is in progress. 3. Cover all horizontal surfaces, except flooring, to protect from dust and debris. 4. HEPA/ULPA vacuums the top of the ceiling system to be removed, and surrounding affected area, to remove dust prior to removal. 5. Acoustical ceiling panels or ceiling access panels opened for investigation outside of the containment areas shall be closed when unattended. 6. Whenever acoustical ceiling panels or access panels are opened in Protection Areas, provide a portable enclosure that encloses the ladder and seals off opening. Fit enclosure tight to ceiling. 7. Exercise caution when handling fluids within ceiling or interstitial spaces. 8. When working with fluids provide a watertight barrier beneath the work area to catch and retain all spillage before it reaches the ceiling below. 9. Vacuum and clean surfaces free of dust before their removal. D. Cleaning Class III Areas: 1. Clean-up and Disposal: a. Barriers may not be removed from work areas until the completed project is inspected by the Owner’s Representative and thoroughly cleaned by the Contractor. b. Remove all debris, extra materials and equipment from the Containment Area before beginning final cleaning. c. Work areas shall be vacuumed with HEPA/ULPA-filtered vacuums. d. Wet mop area with disinfectant. e. When construction is complete, the temporary partitions (both sides) shall be wiped down using a moist cloth or dust-catching device before removal. The partitions shall be removed carefully, rolling the inside over the outside. f. Clean the blockage of air vents, diffusers and registers before their removal. Then remove them. g. Remove isolation of HVAC system. Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 10 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 3.07 STANDARD OPERATION PROCEDURES FOR CLASS IV AREAS A. Preparation of Class IV Areas: 1. Refer to the Drawings for location of pathways to the Containment Area. Entry and exit locations to the Containment Area shall be coordinated with the Owner’s Representative. 2. Contractor shall construct an anteroom, and require all personnel and tools to pass through this room so they can be cleaned using a HEPA/ULPA-filtered vacuum before leaving the Containment Area. 3. Contractor shall completely install all barriers before construction begins. Dust barriers shall be set up around the specific areas of the project before the balance of the work begins. a. Full-height, noncombustible, fire-rated construction, with minimum 1/2- inch thick fire-rated gypsum board both sides with 3-1/2 inch thick R-11 insulation, or acoustical insulation, to reduce noise. b. Use 3-inch wide drywall tape and one coat of joint compound to tightly seal top, bottom, and all seams, and prevent spread of dust to occupied areas, including above ceiling. Finish surfaces exposed to public view with two (2) coats of low odor semi-gloss latex paint, color to match adjacent existing wall surfaces. c. Doors shall be 48 inch minimum width, fire-rated, solid core wood with hollow metal frame and finish hardware, including mortise classroom lockset, door closer, four (4) heavy-weight 5” x 4-1/2” ball bearing hinges, door sweep and gasketing to prevent flow of dust. Finish door and frame to match the adjacent door and frame color/finish. 1. Swing door into the construction area. Keep enclosure door locked during non-working hours. 2. Three keys for emergency access shall be furnished to the Owner’s Representative, or key to match the Owner's existing building key system. d. For separate areas of phased work that require IICM for periods less than 45 days, use dust barriers that are specified for the Class III areas. These barriers shall be temporary partitions constructed of polyethylene and temporary supports. e. Install an airflow direction indicator within the temporary barrier following the manufacturer’s installation procedures to indicate if improper directional airflow exists. Unit shall be installed adjacent to door opening. f. The location and details of the enclosure construction shall be as indicated on the Drawings. g. Materials for enclosure shall be pre-cut off-site to the greatest extent possible. h. No explosive- or pneumatic-driven fasteners will be allowed. i. Provide fire-rated partitions and doors when required to maintain integrity of an existing rated partition, and where indicated or required by governing authorities. 4. Provide adhesive-faced contamination control mats at the construction entry point on both sides of the temporary partition. Workers shall step on both mats when exiting a containment area. Carts shall be moved across both mats 5. Provide the necessary quantity of negative air machines to maintain each separate project work area at a negative pressure with respect to the patient care areas to control the spread of contaminants from the Containment Areas to adjacent Protection Areas. a. Negative air pressure machines equipped with high-efficiency particulate (HEPA/ULPA) filters shall be used in conjunction with a sealed work area Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 11 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 to maintain a negative pressure inside the work area relative to non-work areas. 1. A sufficient quantity of negative pressure ventilation units equipped with filtration shall be utilized to provide one workplace air change every 15 minutes. This requirement shall apply to the removal of the dust and contaminants from the air. 2. To calculate total air flow requirement: Total cubic feet/minute = volume of work area (in cubic feet) 15 minutes 3. To calculate the quantity of units needed for the dust control in a specific work area: Quantity of units needed = total cubic feet/minute capacity of unit in cubic feet/minute 4. The total quantity of negative air machines required is dependent upon the total quantity of simultaneous Containment Areas being occupied by the Contractor. Refer to the plans to calculate the quantity of negative air machines required assuming the construction barriers indicated on the Drawings. 5. Connect the negative air machine discharge to the existing building return or exhaust system, vent the units outside, or vent the units to other spaces as indicated on Mechanical Drawings. 6. Change dust filter media as recommended by the manufacturer for the negative air machines. a. Make-up air for the air exhausted from the spaces shall be taken from the existing HVAC system. b. Negative air machines shall be connected to emergency power and run continuously. c. Vent negative air machines to outside by removing existing windows and replacing them with vented panels having fittings for exhaust holes, or by connecting to existing HVAC system, or by venting elsewhere as, or if, indicated on the Drawings. d. Change filters as frequently as recommended by the manufacturer for duration of Work within the Containment Area to maintain a negative pressure of 0.1 - 0.2 IN of water gauge. e. Negative air units shall to be DOP tested and certified prior to being placed in service, and when dropped, damaged or moved extensively. 6. Each phase of construction shall be considered a separate area. 7. Duct Caps: Provide as defined in Article 3.02 above. B. Operation in Class IV Areas: 1. The following procedure shall be implemented when construction personnel are required to pass through a Protection Area to enter a containment area: a. Personnel shall don protective clothing required by the Owner’s Representative within the Preparation Area before passing through Protection Areas. b. Contractor shall provide an anteroom within the dustproof enclosure. c. Protective clothing shall be removed in the anteroom prior to entering the Containment Area. 2. The following procedure shall be implemented when construction personnel are required to pass from a Containment Area through a Protection Area: a. Construction workers shall vacuum themselves with the HEPA/ULPA- filtered vacuum cleaners. After being vacuumed, the workers may leave the Containment Area (construction site) into the anteroom. b. Personnel shall re-don protective clothing in the anteroom before re- entering the Protection Area. c. Personnel shall remove the protective clothing in the Preparation Area. Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 12 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 d. All dust and debris tracked outside the construction area shall be vacuumed up immediately by the Contractor. 3. Supplies and tools shall be brought into the Containment Area in accordance with the following procedure: a. For tools and supplies moved to the Containment Area the following procedures shall apply: 1. Tools and supplies shall be wiped clean or wrapped in plastic sheeting and moved by Contractor-provided rubber-tired carts/containers, from a staging area to the Containment Area (construction site). 2. The containers shall be vacuumed with HEPA/ULPA vacuum cleaners by the Contractor prior to moving through the occupied space to the Containment Area. Contractor shall notify the Owner's Representative of the need to move these containers through Protection Areas prior to entering the Containment Area. b. Tool and supply removal from the Containment Area shall follow the procedure specified for debris removal from the Containment Area. c. The following procedure shall be implemented when construction personnel are required to pass through a Protection Area to enter a Containment Area: 1. Personnel shall don protective clothing required by the Owner’s Representative within the Preparation Area before passing through Protection Areas. 2. Contractor shall provide an anteroom within the dustproof enclosure. 3. Protective clothing shall be removed in the anteroom prior to entering the Containment Area. C. Flooring Removal in Class IV Secondary Containment Areas: 1. Construction materials and equipment shall be stored within designated areas. 2. Only flooring area of a size that can be removed, replaced and completed in one work period shall be commenced. 3. Removal of flooring: a. Vacuum carpet before removal with a HEPA/ULPA vacuum. b. Damp mop sheet vinyl and vinyl composition tile flooring. c. Use motions and methods that minimize the dispersal of dust and debris while removing flooring. d. HEPA/ULPA vacuum floor after removal of flooring, adhesive and leveling of area prior to installation of new flooring. D. Cleaning Class IV Areas: 1. Removal of debris from the project work areas shall be as follows: a. If debris shall be removed from the project site through an occupied Patient Care Area, the following procedure shall be followed: 1. Removal of debris shall be done by the Contractor. Contractor shall advise the Owner's Representative when there is debris to be removed. Debris shall be removed on an "as needed" basis. Transport removed material in tightly sealed, rubber tired containers provided by the Contractor to protect hospital areas. The Owner's Representative and PHE representative shall review the type of cart and condition of the carts proposed for use. Containers shall be fitted with clean, tight fitting plastic cover or polyethylene covers, completely sealed at perimeters by taping. Before leaving the Containment Area, all containers shall be wiped or HEPA/ULPA vacuumed clean to prevent tracking of dust. The cart shall be rolled over the adhesive faced Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 13 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 contamination control mats inside and outside the entrances. Place dust mats inside and outside of the construction site entrances and keep them clean. 2. Place covers over debris boxes between periods when they are being filled. 2. Barriers may not be removed from work areas until the completed project is inspected by the Owner’s Representative and thoroughly cleaned by the Contractor. 3. Remove all debris, extra materials and equipment from the Containment Area before beginning final cleaning. 4. Work areas shall be vacuumed with HEPA/ULPA-filtered vacuums and/or wet mopped by the Contractor. 5. When construction is complete, the temporary partitions shall be wiped down using a moist cloth or dust catching device before removal. The partitions shall be removed without creating additional dust in the area. 6. Clean blockage of air vents, diffusers and registers, before removal. Then remove them. 3.08 WORK ENCLOSURE OUTSIDE OF THE PRIMARY CONTAINMENT AREA (SECONDARY CONTAINMENT) A. Secondary Containment Areas: Whenever Work is necessary outside of a Primary Containment Area: 1. Work shall be scheduled in advance with the Owner’s Representative. 2. Work within a full-height portable enclosure. Contractor may use prefabricated enclosure unit. 3. Seal opening upon entering or leaving enclosure. 4. At no time shall construction equipment or material be stored outside of the enclosure. 5. Dust tracked outside of construction area shall be cleaned up immediately. 6. Contractor shall have necessary manpower and equipment (HEPA/ULPA-filtered vacuum, dust and wet mops, brooms, buckets and clean wiping rags) to keep adjacent occupied areas clean at all times. 3.09 WORK CONFINED TO INDIVIDUAL ROOMS A. Individual Room Areas: Work activities which are required within a Protection Area which can be confined to individual rooms may be permitted as follows: 1. Schedule in advance and notify the Owner’s Representative at least seven (7) calendar days prior to commencing work in the room to allow the Owner to relocate or protect occupants. 2. The room shall be treated as a Containment Area. 3. Keep the door to such areas closed and sealed while work is being performed. 4. Cap HVAC ductwork or seal air supply diffusers and return grills. 5. Provide negative pressure in the room by use of negative air machine. 6. Traffic between the room and adjacent areas shall be kept to a minimum. 7. Transport materials and waste into and from the room through adjacent areas by transporting in tightly-covered and sealed containers or carts. 8. At no time shall construction equipment or material be stored outside the room. 9. All dust tracked outside of the room shall be cleaned up immediately. 10. Vacuum and clean surfaces free of dust after completion of the Work. 11. Have necessary manpower and equipment (HEPA/ULPA-filtered vacuum, walk off mats, dust and wet mops, buckets and clean wiping rags) to keep adjacent areas clean at all times. Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 14 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 3.10 ACCESS AND WORK IN EXISTING CEILING SPACES A. Miscellaneous work activities which are required within existing ceiling spaces in a Protection Area or occupied space which can be confined shall be preformed as follows: 1. Schedule in advance and notify the Owner at lease 7 days prior to commencing in ceiling or interstitial space above occupied areas to allow the Owner to relocate or protect the occupants. 2. Inform the Owner so that doors to occupied spaces near ceiling work can be kept closed while the work is in progress. 3. When work is being performed above a ceiling while the space is occupied, provide temporary work surface to provide a safe work platform. Protect ceiling and the space below from falling objects. 4. Take all necessary precautions to protect people and spaces below temporary work surfaces from injury due to Contractor’s operations. 5. Spray top of ceiling systems to be removed, and surrounding affected area with fine water mist to settle dust prior to removal. 6. Any acoustical ceiling tiles or access panel opened for investigation outside of the Containment Area shall be closed immediately when unattended. 7. Whenever acoustic ceiling tile or access panels are opened in a Protection Area or occupied areas, provide portable enclosing ladder and sealing-off of opening, fitted tight to ceiling as specified. 8. Exercise caution when handling fluids in any interstitial space. 9. When working with fluids, provide a watertight barrier beneath the work area to catch and retain all spillage before it reaches the ceiling below. 10. Removal of ceiling protection shall be done carefully. Vacuum and clean all surfaces free of dust after their removal. 11. Thorough cleaning of surfaces that become exposed to dust shall be accomplished by the use of either a HEPA-filtered vacuum clean or wet mopping. END OF SECTION Rohrbach Associates PC INTERIM INFECTION CONTROL MEASURES (IICM) 01 57 27 - 15 BLANK PAGE Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 TO: William T. Downing AIA, Project Architect Rohrbach Associates PC 325 East Washington Street, Suite 400 Iowa City, Iowa 52240 We hereby submit for your consideration the following product instead of the specified item for the above project: DRAWING NO. DRAWING NAME PROJECT MANUAL: SEC. NO. SECTION NAME PARAGRAPH SPECIFIED ITEM Proposed Substitution: Attach complete information on changes to Drawings and/or Specifications which proposed substitution will require for its proper installation. Submit with request necessary samples and substantiating data to prove equal quality and performance to that which is specified. Clearly mark manufacturer's literature to indicate equality in performance. The undersigned certifies that the function, appearance and quality are of equal performance and assumes liability for equal performance, equal design and compatibility with adjacent materials. Submitted By: Signature (Contractor) Title Firm Address Telephone Date Signature shall be by person having authority to legally bind the Contractor to the above terms. Failure to provide legally binding signature will result in retraction of approval. For use by the Architect Recommended Recommended as Note Not Recommended Received Late Insufficient Data Received by Date For use by the Owner Recommended Recommended as Note Not Recommended Received Late Insufficient Data Received by Date Rohrbach Associates PC POST-BID SUBSTITUTIONS 01 63 05-1 Mercy Iowa CityMH #13-01 Endoscopy Unit RenovationRAPC #1217 Fill in blanks below: A. Does the substitution affect dimensions indicated on the Drawings? Yes No If yes, clearly indicate changes: B. Will the undersigned pay for changes to the building design, including engineering and detailing costs caused by the requested substitution? Yes No If no, fully explain: C. What effect does the substitution have on other Contracts or other trades? D. What effect does the substitution have on construction schedule? E. Manufacturer's warranties of the proposed and specified items are: Same Different Explain: F. Reason for Request: G. Itemized comparison of specified item(s) with the proposed substitution; list significant variations: H. This substitution will amount to a credit or extra cost to the Owner of: I. Designation of maintenance services and sources: (Attach additional sheets if required.) END OF SECTION Rohrbach Associates PC POST-BID SUBSTITUTIONS 01 63 05-2 DIVISION 02 EXISTING CONDITIONS Blank Page DIVISION 06 WOOD, PLASTICS AND COMPOSITES Blank Page DIVISION 07 THERMAL AND MOISTURE PROTECTION Blank Page DIVISION 08 OPENINGS Blank Page DIVISION 09 FINISHES Blank Page DIVISION 10 SPECIALTIES Blank Page DIVISION 21 FIRE SUPPRESSION Blank Page Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 21 00 10 FIRE SUPPRESSION GENERAL PROVISIONS PART 1 - GENERAL 1.19 GENERAL A. Refer to Division 00 - Procurement and Contracting Requirements and Division 01 - General Requirements, which all apply to work under this section. 1.20 DESCRIPTION OF WORK A. This section applies to all work under the fire suppression contract. This shall include, but not necessarily be limited to, the following: 1. Water Based Fire Suppression Systems 2. Demolition of Fire Suppression Systems B. The work shall include all materials, equipment and labor required for complete and properly functioning fire suppression systems. C. Drawings for fire suppression work are in part diagrammatic, intended to convey the scope of work and indicate general arrangement of equipment, piping and approximate sizes and locations of equipment and materials. D. Where job conditions require reasonable changes in indicated locations and arrangements, make such changes without additional cost to Owner. E. Because of the scale of the drawings, certain piping or items such as unions or fittings may not be shown, but where such items are required by other sections of the specifications, or where they are required by the nature of the work, they shall be furnished and installed. F. All elements of the construction shall be performed by workmen skilled in the particular craft involved, and regularly employed in that particular craft. G. All work shall be performed in a neat, workmanlike manner in keeping with the highest standards of the craft. 1.21 CODES AND STANDARDS A. All work shall be done in accordance with the applicable portion of the following codes and standards: 1. International Fire Suppression Code 2. Uniform Plumbing Code 3. International Building Code 4. National Electric Code (NEC) 5. National Fire Protection Association Standards (NFPA) 6. Local Utility Company Requirements 7. Local Codes, all trades 8. Standards of ASME, ASHRAE, NEMA, IEEE, AGA, SMACNA 9. Occupational Safety and Health Administration (OSHA) 10. Underwriters Laboratories, Inc. (U.L.) 11. Iowa Administrative Codes 12. Americans With Disabilities Act (ADA) Rohrbach Associates PC FIRE SUPPRESSION GENERAL PROVISIONS 21 00 10-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Contractors shall familiarize themselves with all codes and standards applicable to their work and shall notify Design Professional of any discrepancies between the design and applicable code requirements so that any conflicts can be resolved. Where two or more codes or standards are in conflict, that requiring the highest order of workmanship shall take precedence, but such questions shall be referred to Design Professional for final decision. C. Where drawings or specifications call for workmanship or materials in excess of code requirements, a lower grade of construction will not be permitted. 1.22 REQUIREMENTS & FEES OF REGULATORY AGENCIES A. Contractor shall comply with the rules and regulations of the authorities having jurisdiction and local utility companies. Contractor shall check with each utility company providing service to this project and determine or verify their requirements regarding incoming services. B. Secure all required permits and pay for all inspections, licenses and fees required in connection with the fire suppression work. Contractor shall post all bonds and obtain all licenses required by the State, City, County and Utility. 1.23 FIRE SUPPRESSION DRAWINGS A. The fire suppression drawings indicate in general the building arrangement only, Contractor shall examine all construction drawings to familiarize himself with the specific type of building construction, i.e. type of structural system, floors, walls, ceilings, room finishes and elevations. B. Drawings for piping are intended to convey the scope of the work and to indicate the general arrangement and locations of piping and equipment. C. Contractor shall layout his own work and shall be responsible for determining the exact locations for equipment and rough-ins and the exact routing of piping and ducts so as to best fit the layout of the work. D. Contractor shall take his own field measurements for verifying locations and dimensions: scaling of the drawings will not be sufficient for laying out the work. E. Because of the scale of the drawings, certain basic items such as pipe fittings and valves may not be shown, but where such items are required by code or by other sections of the specifications, such items shall be furnished and installed. 1.24 ACTIVE SERVICES A. Contractor shall be responsible for verifying exact location of all existing services prior to beginning work in that area. B. Existing active services, i.e., water, gas, sewer, electric, when encountered, shall be protected against damage. Do not prevent or disturb operation of active services which are to remain. C. When active services are encountered which require relocation, Contractor shall make request to authorities with jurisdiction for determination of procedures. D. Where existing services are to be abandoned, they shall be terminated in conformance with requirements of the authorities having jurisdiction. Rohrbach Associates PC FIRE SUPPRESSION GENERAL PROVISIONS 21 00 10-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.25 SITE INSPECTION A. Contractor shall inspect the site prior to submitting bid for work to familiarize himself with the conditions of the site which will affect his work and shall verify points of connection with utilities, routing of outside piping to include required clearances from any existing structures, trees or other obstacles. B. Extra payment will not be allowed for changes in the work required because of the contractor's failure to make this inspection. 1.26 COORDINATION AND COOPERATION A. It shall be Contractor's responsibility to schedule and coordinate his work with the schedule of General Contractor so as to progress the work expeditiously, and to avoid unnecessary delays. B. Contractor shall fully examine the drawings and specifications for other trades and shall coordinate the installation of his work with the work of the other contractors. Contractor shall consult and cooperate with the other contractors for determining space requirements and for determining that adequate clearance is allowed with respect to his equipment, other equipment and the building. Design Professional reserves the right to determine space priority of the contractors in the event of interference between piping, conduit, ducts and equipment of the various contractors. C. Drawings and specifications are intended to be complimentary. Any work shown in either of them, whether in the other or not, shall be executed according to the true intent and meaning thereof, the same as if set forth in all. Conflicts between the drawings and the specifications, or between the requirements set forth for the various contractors, shall be called to the attention of the Design Professional. If clarification is not asked for prior to the taking of bids, it will be assumed that none is required and that Contractor is in agreement with the drawings and specifications as issued. If clarification is required after the contract is awarded, such clarification will be made by the Design Professional and his decision will be final. D. Special care shall be taken for protection for all equipment. All equipment and material shall be completely protected from weather elements, painting and plaster until the project is substantially completed. Damage from rust, paint and scratches shall be repaired as required to restore equipment to original condition. E. Protection of all equipment during the painting of the building shall be the responsibility of the painting contractor, but this shall not relieve Contractor of the responsibility for checking to assure that adequate protection is being provided. F. Where the final installation or connection of equipment in the building requires Contractor to work in finished areas of the building, Contractor shall be responsible that such areas are protected and are not marred, soiled or otherwise damaged during the course of such work. Contractor shall arrange with General Contractor for patching and refinishing of such areas which may be damaged in this respect. 1.09 OPENINGS, CUTTING AND PATCHING A. Refer to Division 1 for additional cutting and patching information. B. Piping and sleeves passing through all fire or smoke rated floors, roofs, walls, and partitions shall be provided with firestopping. Space between wall/floor and pipe or sleeve shall be sealed with UL listed intumescent fire barrier material equivalent to rating of wall/floor. Where piping and sleeves pass through floors, roofs, walls and partitions that are not fire or smoke rated, penetrations shall be sealed with grout or caulk. Rohrbach Associates PC FIRE SUPPRESSION GENERAL PROVISIONS 21 00 10-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Existing Structure: 1. Contractor shall provide cutting, lintels and patching, and patch painting in the existing structure, as required for the installation of his work, and shall furnish lintels and supports as required for openings. 2. Cutting of structural support members will not be permitted without prior approval of the Design Professional. Extent of cutting shall be minimized; use core drills, power saws or other machines which will provide neat, minimum openings. 3. Patching shall match adjacent materials and surfaces and shall be performed by craftsmen skilled in the respective craft required. 1.10 MATERIALS AND EQUIPMENT A. All materials and equipment shall be the standard product of a reputable U.S.A. manufacturer regularly engaged in the manufacture of the specified item. Where two or more units are required of the same item, they shall be furnished by the same manufacturer except where specified otherwise. B. All material and equipment shall be installed in strict accordance with the manufacturer's recommendations. C. The equipment specifications cannot deal individually with any minute items such as parts, controls, devices, etc., which may be required to produce the equipment performance and function as specified, or as required to meet the equipment guarantees. Such items, when required, shall be furnished as part of the equipment, whether or not specifically called for. 1.11 SHOP DRAWINGS A. Contractor shall furnish to Design Professional, complete sets of shop drawings and other submittal data. Contractor shall review and sign shop drawings before submittal. B. Shop drawings shall be bound into sets and cover related items for a complete system as much as practical and shall be identified with symbols or "plan marks" used on drawings. Incomplete, piecemeal or unbound submittals will be rejected. C. Submittals required by the various sections of the Project Manual include, but are not necessarily limited to those identified in the submittal schedule below. D. After award of contract, Contractor shall provide a completed submittal schedule including dates that the submittals will be to Design Professional for review. E. Submit required information on the following items: CERTIFICATE OTHER SPEC DETAILPROD INSTALL O & M OF DEMON- (SEE SECTION EQUIPMENT DWGSDATA SAMPLES METHODS MANUAL STRATION NOTES) 21 10 00 Water Based Fire X X X X 1, 2 Suppression System Notes: 1. Hydraulic calculations. 2. All certifications and test results required by NFPA. F. Design Professional will review shop drawings solely to assist contractors in correctly interpreting the plans and specifications. Rohrbach Associates PC FIRE SUPPRESSION GENERAL PROVISIONS 21 00 10-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 G. Contract requirements cannot be changed by shop drawings which differ from contract drawings and specifications. 1.12 OPERATION AND MAINTENANCE MANUALS A. Operation and maintenance manuals shall be submitted to Design Professional in duplicate upon completion of the job. Manuals shall be bound in a three ring hard-backed binder. Front cover and spine of each binder shall have the following lettering done: OPERATION AND MAINTENANCE MANUAL FOR FIRE SUPPRESSION SYSTEMS (PROJECT NAME) (LOCATION) (DATE) SUBMITTED BY (NAME AND ADDRESS OF CONTRACTOR) B. Provide a master index at the beginning of manual showing items included. Use plastic tab indexes for sections of manual. Each section shall contain the following information for equipment furnished under this contract: 1. Equipment and system warranties and guarantees. 2. Installation instructions. 3. Operating instructions. 4. Maintenance instructions. 5. Spare parts identification and ordering list. 6. Local service organization, address, contract and phone number. 7. Shop drawings with reviewed stamp of Design Professional and Contractor shall be included, if applicable, along with the items listed above. 8. Reports of all tests and demonstrations including certificate of owner instruction, testing and balancing report, etc. 1.13 TRAINING AND DEMONSTRATIONS A. Prior to acceptance of the fire suppression installation, Contractor shall provide to Owner, or his designated representatives, all comprehensive training on essential features and functions of all systems installed, and shall instruct Owner in the proper operation and maintenance of such systems. 1. Provide adequate notice to Owner as to when instruction will be conducted so appropriate personnel can be present. 2. Prepare the instruction format for a minimum of four Owner Representatives. B. Equipment training: 1. Manufacturer's representatives shall provide instruction on each major piece of equipment. Contractor shall provide instruction on all other equipment. 2. Training sessions shall use the printed installation, operation and maintenance instruction materials included in the O&M manuals and emphasize preventative maintenance and safe operating procedures. Rohrbach Associates PC FIRE SUPPRESSION GENERAL PROVISIONS 21 00 10-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Training shall be performed by qualified factory trained technicians. 4. Contractor shall attend all sessions performed by the manufacturer's representative and shall add to each session any special information relating to the details of installation of the equipment as it might impact the operation and maintenance. 5. Equipment training shall occur as soon as possible after start up of the equipment and shall include hands-on operation. Training shall be provided for equipment listed in the table below. C. The following are minimum requirements for Owner instruction: SectionDescriptionHours Presented ByOthers PresentRemarks (Note 1) 21 10 00 Water Based Fire 4 Contractor Protection System 1. Any unused hours shall be used at Owner's discretion during the first year of occupancy. D. Contractor shall submit to Design Professional a certificate, signed by Owner stating the date, time and persons instructed and that the instruction has been completed to the Owner's satisfaction. An example of a certificate form is as follows: Rohrbach Associates PC FIRE SUPPRESSION GENERAL PROVISIONS 21 00 10-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 CERTIFICATE OF SYSTEM DEMONSTRATION This document is to certify that the contractor has demonstrated the hereafter listed systems to Owner's representatives in accordance with the Contract documents and that the instruction has been completed to the Owner's satisfaction. A. Project: B. System(s): C. Contractor's representatives giving instruction and demonstration: Contractor: NAMES DATE HOURS D. Owner's representatives receiving instruction: Owner: NAMES DATE HOURS Acknowledgement of demonstration: E. Contractor's Representative: signature date Owner's Representative: signature date Rohrbach Associates PC FIRE SUPPRESSION GENERAL PROVISIONS 21 00 10-7 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.14 SUBSTITUTIONS A. Refer to Divisions 00 and 01. B. Where substitutions are approved, Contractor assumes all responsibility for physical dimensions and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of the substitution. 1.15 ACCEPTABLE MANUFACTURERS A. In most cases, equipment specifications are based on a specific manufacturer's type, style, dimensional data, catalog number, etc. Listed with the base specification, either in the manual or on the plan schedules are acceptable manufacturers approved to bid products of equal quality. These manufacturers are encouraged to submit to Design Professional at least 8 days prior to the bid due date drawings and catalog numbers of products to be bid as equals. B. Manufacturers who do not submit prior to bidding, run the risk of having the product rejected at time of shop drawing submittal. Extra costs associated with replacing the rejected product shall be the responsibility of the contractor and/or the manufacturer. C. If Contractor chooses to use a manufacturer listed as an equal, it shall be his responsibility to assure that the manufacturer has complied with the requirements in 'A' above. Contractor shall assume all responsibility for physical dimensions (including accessibility for maintenance), operating characteristics, and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of using the alternate manufacturer. D. Where a model or catalog number is provided, it may not be inclusive of all product requirements. Refer to additional requirements provided on the plans or in the specifications as required. Similarly, there may be additional requirements included in the model or catalog number that are not specifically stated. These requirements shall also be met. 1.16 GUARANTEE A. The entire fire suppression system including all sub-systems shall be guaranteed against defect in materials and installation for a minimum of one year from substantial completion or beneficial occupancy whichever occurs earlier. Any malfunctions which occur within the guarantee period shall be promptly corrected without cost to the Owner. This guarantee shall not limit or void any manufacturer's express or implied warranties. 1.17 COMPLETION A. Systems, at time of completion, shall be complete, efficiently operating, non-hazardous and ready for normal use by Owner. B. Contractor shall clean up and remove from the site all debris, excess material and equipment left during the progress of this contract at job completion. 1.18 CLEANING A. At the conclusion of the construction, the entire system of piping and equipment shall be cleaned internally. B. All temporary labels, stickers, etc., shall be removed from all fixtures and equipment. Name plates, ratings, instruction plates, etc., shall not be obscured by paint, insulation, or placement of units. Rohrbach Associates PC FIRE SUPPRESSION GENERAL PROVISIONS 21 00 10-8 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.19 ACCESS DOORS A. When Contractor provides any equipment requiring periodic servicing which will be concealed by non-accessible architectural construction, Contractor shall provide a flush access door. The access door shall be equal to a Karp DSC-211 Universal access door or Nystrom APWB or type for the specific construction involved. B. Access doors in fire rated construction shall be fire rated and have U.L. label. C. Construction 1. Door and trim shall be 13 gauge steel, frames shall be 16 gauge steel. 2. Trim shall be of one piece construction. 3. Finish shall be prime coat of rust inhibitive baked grey enamel. 4. Hinges shall be concealed, offset, floating hinge. 5. Locks shall be flush, screwdriver operated with stainless steel cam-and-studs. PART 2 - PRODUCTS (Not Applicable) PART 3 - EXECUTION (Not Applicable) END OF SECTION 21 00 10 Rohrbach Associates PC FIRE SUPPRESSION GENERAL PROVISIONS 21 00 10-9 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC FIRE SUPPRESSION GENERAL PROVISIONS 21 00 10-10 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 21 05 00 COMMON WORK RESULTS FOR FIRE SUPPRESSION PART 1 - GENERAL 1.01 GENERAL A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 21 00 10 - Fire Suppression General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. This section includes the following: 1. Sleeves 2. Escutcheons 3. Fire Stopping 4. Guards 5. Demolition PART 2 - PRODUCTS 2.01 DEMOLITION MATERIALS A. All materials removed shall be the property of the removing contractor and shall be removed from the site by him, unless otherwise specified. 2.02 SLEEVES A. Sleeves passing through non-load bearing walls and partitions shall be galvanized sheet steel with lock seam joints of minimum gauges as follows: 1. For pipes 2-1/2" and smaller - 24 gauge 2. For pipes 3" to 6" - 22 gauge 3. For pipes over 6" - 20 gauge B. Sleeves passing through load bearing walls, concrete beams, fireproof walls, foundations, footings and waterproof floors shall be Schedule 40 steel pipe or cast iron pipe. C. Sleeves are not required in masonry walls which are core drilled or walls of drywall construction, except where partition is a firestop, smokestop, or side of air plenum. D. Sleeves for insulated piping shall be of sufficient internal diameter to take pipe and insulation and to allow for free movement of pipe. Waterproof sleeves shall be of sufficient internal diameter to take pipe and waterproofing material. E. In finished areas where pipes are exposed, sleeves shall be terminated flush with wall, partitions and ceilings, and shall extend 1/2" above finished floors. Extend sleeves 1" above finished floors in areas likely to entrap water and fill space between sleeves and pipe with graphite packing and caulking compound. F. Sleeves passing through membrane waterproofing or lead safe shall be provided with flashing, furnished and installed by General Contractor, extending 12" beyond sleeve in all directions; flashing shall be secured and sealed to membrane or lead safe and shall be sealed to sleeve and caulked watertight. Sleeves passing through roof shall be installed in same manner except sleeves shall extend to 6" above roof. Rohrbach Associates PC COMMON WORK RESULTS FOR FIRE SUPPRESSION 21 05 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 G. For exterior walls below grade, sleeves shall be cast iron. Space between sleeve and pipe shall be sealed with modular rubber links tightened with bolts (Link-Seal or equal). 2.03 ESCUTCHEONS A. Provide chrome plated escutcheons at each sleeved opening into finished spaces. Escutcheons shall fit around pipe; outside diameter shall cover sleeve. Where sleeve extends above finished floor, escutcheon shall be high cap type and shall clear sleeve extension. Secure escutcheons or plates to sleeve with set screws or other approved devices. 2.04 FIRESTOPPING A. Piping and sleeves passing through all fire or smoke rated floors, roofs, walls, and partitions shall be provided with firestopping. Space between wall/floor, pipe, and sleeve, shall be sealed with UL Listed intumescent fire barrier material equivalent to rating of wall/floor. PART 3 - EXECUTION 3.01 DEMOLITION A. General: 1. Demolition shall be accomplished by the proper tools and equipment for the work to be removed. Personnel shall be experienced and qualified in the type of work to be performed. 2. Contractor shall remove existing equipment and piping not necessary for additions or existing portions of building as indicated on drawings and/or specified herein. To include all abandoned equipment and piping back to point of origin. 3. Contractor shall be responsible for the cutting and capping of all existing services before any work is commenced by the General Contractor. B. Work by Others: Unless specifically noted under other contracts, Contractor shall assume all required work shall be performed by him. In general, the following will be performed by others: 1. General Contractor will remove any floors, walls and ceilings, neatly patch, match, complete and finish all affected surfaces. 2. Electrical Contractor will disconnect all electrical services and remove abandoned conduit back to point of origin. C. Existing Conditions: 1. If any piping serving existing fixtures or equipment which are to remain are disturbed by operations under this Contract, Contractor shall provide pipe and insulation required to reestablish continuity of such piping systems. 2. Contractor shall arrange for General Contractor to repair, patch and paint all construction, with material necessary to match surrounding material, which is necessary due to removal of equipment and piping. 3. Contractor shall furnish all required labor and material where required to extend new work to connect to similar work where new addition adjoins existing building and for extension of existing system. Connection shall be made in a suitable manner. Rohrbach Associates PC COMMON WORK RESULTS FOR FIRE SUPPRESSION 21 05 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 D. Owner's Right of Salvage: The Owner may designate and have salvage rights to any material herein demolished by the Contractor. 3.02 SLEEVES A. Install sleeves for all piping passing through floors, roof, walls, concrete beams and foundations as required by this section. 3.03 ESCUTCHEONS A. Install escutcheons for all pipes entering finished spaces. END OF SECTION 21 05 00 Rohrbach Associates PC COMMON WORK RESULTS FOR FIRE SUPPRESSION 21 05 00-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC COMMON WORK RESULTS FOR FIRE SUPPRESSION 21 05 00-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 21 05 13 COMMON MOTOR REQUIREMENTS FOR FIRE SUPPRESSION EQUIPMENT PART 1 - GENERAL 1.01 GENERAL A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 21 00 10 - Fire Suppression General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Section includes general requirements for single-phase and polyphase, general-purpose, horizontal, small and medium, squirrel-cage induction motors for use on ac power systems up to 600 V and installed at equipment manufacturer’s factory or shipped separately by equipment manufacturer for field installation. 1.03 SUBMITTALS A. Submit for all motors provided. B. Product Data: Provide wiring diagrams with electrical characteristics and connection requirements. C. Test Reports: Indicate test results verifying nominal efficiency and power factor for three phase motors larger than 1/2 horsepower. D. Manufacturer’s Installation Instructions: Indicate setting, mechanical connections, lubrication, and wiring instructions. PART 2 - PRODUCTS 2.01 GENERAL A. Comply with NEMA MG1 unless noted otherwise. B. Motor type: Minimum 1.15 service factor; rated at 90 deg. C. ambient temperature (Class B insulation) with 40 deg. C. temperature rise. C. Multiple speed motors: Multiple windings. D. Motor Efficiency: Premium efficiency as defined in NEMA MG1. E. Peak instantaneous current: Maximum 130% of full-load. F. All motors shall be provided as required for motor orientation within equipment. G. Horsepower ratings shall be adequate for operating the connected loads continuously in the prevailing ambient temperatures in areas where the motors are installed, without exceeding the NEMA standard temperature rises for the motor insulations. H. Motor designs, as indicated by the NEMA code letters, shall be coordinated with the connected loads to assure adequate starting and running torques. I. Motor Enclosures: 1. Shall be the NEMA types shown on the drawings for the motors. Rohrbach Associates PC COMMON MOTOR REQUIREMENTS FOR FIRE SUPPRESSION EQUIPMENT 21 05 13-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Where the types of motor enclosures are not shown on the drawings, they shall be the NEMA types which are most suitable for the environmental conditions where the motors are being installed. Motors located outdoors to be totally enclosed weatherproof epoxy- sealed type. 3. Thoroughly clean and paint the enclosures at the factory with manufacturer's prime coat and standard finish. J. Additional requirements for specific motors, as indicated in other sections, shall also apply. 2.02 SINGLE PHASE POWER A. Capacitor start motors starting torque shall be three times full load torque and starting current shall be less than five times full load current. B. Pull-up Torque: Up to 350 percent of full load torque. C. Breakdown Torque: Approximately 250 percent of full load torque. D. Motors: Capacitor in series with starting winding; provide capacitor-start/capacitor-run motors with two capacitors in parallel with run capacitor remaining in circuit at operating speeds. E. Drip-proof Enclosure: Class A (50 degrees C temperature rise) insulation, NEMA Service Factor, prelubricated sleeve or ball bearings. F. Enclosed Motors: Class A (50 degrees C temperature rise) insulation, 1.0 Service Factor, prelubricated ball bearings. 2.03 THREE PHASE POWER - SQUIRREL CAGE MOTORS A. Starting Torque: Between 1 and 1-1/2 times full load torque. B. Starting Current: Six times full load current. C. Power Output, Locked Rotor Torque, Breakdown or Pull Out Torque: NEMA Design B characteristics. D. Design, Construction, Testing and Performance: Conform to NEMA MG 1 for Design B motors. E. Insulation System: NEMA Class B or better. F. Testing Procedure: In accordance with IEEE 112. Load test motors to determine free from electrical or mechanical defects in compliance with performance data. G. Motor Frames: NEMA Standard T-Frames of steel, aluminum or cast iron with end brackets of cast iron or aluminum with steel inserts. H. Thermistor System (Motor Frame Sizes 254T and Larger): Three PTC thermistors imbedded in motor windings and epoxy encapsulated solid state control relay for wiring into motor starter. I. Bearings: Grease lubricated anti-friction ball bearings with housings equipped with plugged provision for relubrication, rated for minimum AFBMA 9, L-10 life of 20,000 hours. Calculate bearing load with NEMA minimum V-belt pulley with belt center line at end of NEMA standard shaft extension. Stamp bearing sizes on nameplate. PART 3 - EXECUTION (Not Used) END OF SECTION 21 05 13 Rohrbach Associates PC COMMON MOTOR REQUIREMENTS FOR FIRE SUPPRESSION EQUIPMENT 21 05 13-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 21 05 53 IDENTIFICATION FOR FIRE PROTECTION PIPING AND EQUIPMENT PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 21 00 10 - Fire Protection General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Extent of fire protection identification work required by this section is indicated on drawings and/or specified in other Division-21 sections. B. Type of identification devices specified in this section include the following: 1. Painted identification materials 2. Plastic pipe markers 3. Plastic tape 4. Valve tags C. Identification furnished as part of factory fabricated equipment, is specified as part of the equipment assembly in other Division-21 sections. 1.03 QUALITY ASSURANCE A. ANSI Standards: Comply with ANSI A13.1 for lettering size, colors, and viewing angles of identification devices. 1.04 SUBMITTALS A. Schedules: Submit valve schedule for fire protection system, typewritten and reproduced on 8-1/2" x 11" bond paper. Tabulate valve number, system or zone (as shown on tag), location of valve (room or space), and variations for identification (if any). Mark valves which are intended for emergency shut-off and similar special uses, by special "flags", in margin of schedule. In addition, furnish extra copies for Maintenance Manuals. PART 2 - PRODUCTS 2.01 IDENTIFICATION MATERIALS A. General: Provide manufacturer's standard products of categories and types required for each application as referenced in other Division-21 sections. Where more than one single type is specified for an application, selection is Installer's option, but provide single selection for each product category. B. Painted Identification Materials: 1. Stencils: Standard fiberboard stencils, prepared for required applications with letter sizes generally complying with recommendations of ANSI A13.1 for piping and similar applications, but not less than 3/4" high letters for access door signs and similar operational instructions. Rohrbach Associates PC IDENTIFICATION FOR FIRE PROTECTION PIPING AND EQUIPMENT 21 05 53-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Stencil Paint: Standard exterior type stenciling enamel; black, except as otherwise indicated; either brushing grade or pressurized spray-can form and grade. 3. Identification Paint: Standard identification enamel of colors indicated, or, if not otherwise indicated for piping systems, comply with ANSI A13.1 for colors. C. Plastic Pipe Markers: 1. General: Provide manufacturer's standard pre-printed flexible or semi-rigid, permanent, color-coded, plastic-sheet pipe markers, complying with ANSI A13.1. 2. Small Pipes: For external diameters not greater than 6" (including insulation if any), provide full-band pipe markers extending 360 degrees around pipe at each location, fastened by one of the following methods: a. Snap-on application of pre-tensioned semi-rigid plastic pipe marker. b. Adhesive lap joint in pipe marker overlap. c. Laminated or bonded application of pipe marker to pipe (or insulation). d. Taped to pipe (or insulation) with color-coded plastic adhesive tape, not less than 3/4" wide full circle at both ends of pipe marker, tape lapped 1-1/2". 3. Large Pipes: For external diameters of 6" and larger (including insulation if any), provide either full-band or narrow strip-type pipe markers, but not narrower than 3 times letter height (and of required length), fastened by one of the following methods: a. Laminated or bonded application of pipe marker to pipe (or insulation). b. Taped to pipe (or insulation) with color-coded plastic adhesive tape, not less than 1-1/2" wide; full circle at both ends of pipe marker, tape lapped 3". c. Strapped-to-pipe (or insulation) application of semi-rigid type, with manufacturer's standard stainless steel bands. 4. Lettering: Manufacturer's standard pre-printed nomenclature which best describes piping system in each instance, as selected by Design Professional in cases of variance with names as shown or specified. 5. Arrows: Print each pipe marker with arrows indicating direction of flow, either integrally with piping system service lettering (to accommodate both directions), or as a separate unit of plastic. D. Plastic Tape: 1. General: Manufacturer's standard color-coded pressure-sensitive (self-adhesive) vinyl tape, not less than 3 mils thick. a. Width: Provide 1-1/2" wide tape markers on pipes with outside diameters (including insulation, if any) of less than 6", 2 1/2" wide tape for larger pipes. b. Color: Comply with ANSI A13.1, except where another color selection is indicated. E. Valve Tags: 1. Brass Valve Tags: Provide polished brass valve tags with stamp-engraved piping system abbreviation in 1/4" high letters and sequenced valve numbers 7/16" high, and with 3/16" hole for fastener. Tag thickness 0.040 inches. a. Provide 2" diameter tags, except as otherwise indicated. b. Fill tag engraving with black enamel. Rohrbach Associates PC IDENTIFICATION FOR FIRE PROTECTION PIPING AND EQUIPMENT 21 05 53-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Plastic Valve Tags: Provide red heavy plastic tag with 7/16" white embossed sequenced numbers. 3. Valve Tag Fasteners: Manufacturer's standard solid brass chain (wire link or beaded type), or solid brass S-hooks or heat sealed braided copper wire of the sizes required for proper attachment of tags to valves, and manufactured specifically for that purpose. F. Name Plates: 1. General: Provide manufacturer’s standard preprinted plastic, brass, or aluminum with stamped, engraved or embossed letters. 2. Lettering: a. Large Equipment: 1 1/2" lettering as appropriate. b. Small Equipment: 3/4" lettering as appropriate. 3. Attachments: Mounting holes and screws, pressure sensitive adhesive backing, or solid brass chain. 2.02 LETTERING AND GRAPHICS A. General: Coordinate names, abbreviations and other designations used in fire protection identification work, with corresponding designations shown, specified or scheduled. Provide numbers, lettering and wording as indicated or, if not otherwise indicated, as recommended by manufacturers or as required for proper identification and operation/maintenance of fire protection systems and equipment. 1. Multiple Systems: Where multiple systems of same generic name are shown and specified, provide identification which indicates individual system number as well as service (as examples; Fire Pump, Standpipe F12). PART 3 - EXECUTION 3.01 APPLICATION AND INSTALLATION A. General Installation Requirements: 1. Coordination: Where identification is to be applied to surfaces which require painting or other covering or finish including valve tags, install identification after completion of covering and painting if any. Install identification prior to installation of acoustical ceilings and similar concealment. B. Piping System Identification: 1. General: Install pipe markers of one of the following types on all fire protection piping, and include arrows to show normal direction of flow: a. Stenciled markers, including color-coded background band or rectangle, and contrasting lettering of black or white. Extend color band or rectangle 2" beyond ends of lettering. b. Plastic pipe markers, with application system as indicated under "Materials" in this section. c. Stenciled markers, black or white for best contrast, wherever continuous color-coded painting of piping is provided. Rohrbach Associates PC IDENTIFICATION FOR FIRE PROTECTION PIPING AND EQUIPMENT 21 05 53-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Locate pipe markers and color bands as follows wherever piping is exposed to view in occupied spaces, machine rooms, accessible maintenance spaces (shafts, tunnels, plenums) and exterior non-concealed locations. a. Near each valve and control device. b. Near locations where pipes pass through walls or floors/ceilings, or enter non-accessible enclosures. c. At access doors, manholes and similar access points which permit view of concealed piping. d. Near major equipment items and other points of origination and termination. e. Spaced intermediately at maximum spacing of 50' along each piping run, except reduce spacing to 25' in congested areas of piping and equipment. f. On piping above removable acoustical ceilings. C. Valve Identification: 1. General: Provide valve tag on every valve, cock and control device in fire protection piping system; exclude check valves, List each tagged valve in valve schedule for each piping system. E. Equipment Identification: 1. General: Provide equipment identification for all equipment including fire pumps, fire pump controllers, zone control valves, and specialty system valves where applicable (i.e. dry valve or preaction system). 2. Labeling: All equipment shall be labeled as per construction document plan marks or as designated by Owner. 3. Provide identification by means of nameplates or stenciled painting as appropriate. a. For equipment with factory furnished casing, identification shall be by adhesive fixed name plates. b. Field insulated items, such as heat exchangers may be identified by plastic pipe markers or stenciled lettering. END OF SECTION 21 05 53 Rohrbach Associates PC IDENTIFICATION FOR FIRE PROTECTION PIPING AND EQUIPMENT 21 05 53-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 21 10 00 WATER-BASED FIRE SUPRESSION SYSTEMS PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 21 00 10 - Fire Suppression General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Extent of fire suppression work is indicated on drawings and schedules, and by requirements of this section. B. Applications of fire suppression systems include the following: 1. Sprinkler systems. 1.03 QUALITY ASSURANCE A. NFPA Code: Comply with ANSI/NFPA 13, "Installation of Sprinkler Systems", and ANSI/NFPA 24, "Private Fire Service Mains and Their Appurtences", where applicable. B. UL Labeling: Provide fire sprinkler piping products which have been approved and labeled by Underwriters Laboratories. C. Local Fire Marshal Regulations: Comply with governing regulations pertaining to fire sprinkler piping. D. State Fire Marshal’s Office Regulations: Comply with governing regulations pertaining to fire sprinkler piping. E. All fire suppression work shall be performed by a qualified sprinkler contractor with at least three years experience that has obtained current certification in the State of Iowa under the Fire Extinguishing System Contractor Certification program. During the installation, a minimum of one person with at least three years sprinkler experience shall be present. 1.04 SUBMITTALS A. Product Data: Submit manufacturer's data for fire suppression systems, materials and products. B. Piping Shop Drawing and Hydraulic Calculations: The Contractor shall prepare a complete set of detailed working drawings and hydraulic calculations showing all equipment, fire service lines, risers, piping and heads. These drawings and calculations shall be approved in writing or stamped approved by the authorities having jurisdiction. Contractor is responsible for any fees associated with the review and approval of the fire protection layout drawings, product data and hydraulic calculations by the State Fire Marshal’s office. Contractor is also responsible for completion of the required fire extinguishing system submittal form to the SFM. This form is available from the State at the following website: http://www.dps.state.ia.us/fm/building/forms.shtml. C. Certificate of Installation: Submit certification upon completion of fire suppression piping work which indicates that work has been tested in accordance with ANSI/NFPA 13 and also that system is operational, complete and has no defects. Rohrbach Associates PC WATER-BASED FIRE SUPRESSION SYSTEMS 21 10 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS Automatic Sprinklers A. 1. Reliable Sprinkler Corporation. 2. Tyco. 3. Viking Corp. Gate Valves B. 1. Nibco 2. Powell 3. Milwaukee 4. Watts Bronze Body Butterfly Valves C. 1. Nibco 2. Milwaukee Butterfly and Swing Check Valves D. 1. Victaulic 2. Gruvlok by Anvil International 3. Kennedy 4. Milwaukee 5. Nibco Ball Valves E. 1. Watts B-6000 Series 2. Milwaukee BA-100/BA-150 3. Nibco T-580 Series 4. Apollo 77C Series F. Grooved Piping Systems 1. Gruvlok by Anvil International 2. Victaulic G. Water Flow Indicators and Supervisory Switches 1. Potter-Roemer / Potter Electric 2. System Sensor 2.02 FIRE SUPPRESSION SPECIALTIES A. General: Provide fire suppression specialties, UL listed, in accordance with the following listing. Provide sizes and types which mate and match piping and equipment connections. 1. Water Flow Indicators: Provide vane type water flow detectors. 2. Supervisory Switches: Provide products recommended by manufacturer for use in service indicated. Rohrbach Associates PC WATER-BASED FIRE SUPRESSION SYSTEMS 21 10 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Automatic Sprinklers: a. Provide automatic sprinklers of type indicated on drawings, and in accordance with the following listing. Provide fusible links for 165 degrees F (74 degrees C), ordinary temperature, except where intermediate or high temperature rated sprinklers are required per NFPA 13 or as indicated on the plans. 1) Upright 2) Concealed Pendent with Flat Cover Plate 3) Pendant 4) Standard Dry-Type Pendent 5) Standard Dry-Type Upright 6) Dry-Type Concealed Pendent with Flat Cover Plate b. Finish: Painted white for concealed pendent, cast brass for upright pendent, chrome for recessed pendent or provide finish as indicated on the plans. 4. Sprinkler Cabinet and Wrench: Furnish steel, baked red enameled, sprinkler box with capacity to store 10 sprinklers and wrench sized to sprinklers. 2.03 VALVES A. Butterfly - 1/4" to 2" Milwaukee Butterball BB2 Series B. Ball - 2" to 3" Victaulic Series 727 C. Butterfly - 4" to 8" Victaulic Series 705 (Normally Open Valves) or Series 707C (Normally Closed Valves) D. Gate - 2-1/2" and larger, iron body O.S.&Y., Powell Fig. 1797 E. Check - 2-1/2" to 3", Central Model 90, 4" to 8" Victaulic Series 710 2.04 PIPE MATERIALS Material Service A. Black steel pipe, Wet systems. Schedule 40, ASTM A795 B. Black steel pipe, Wet systems. Schedule 10, ASTM A795 2.05 PIPE FITTINGS A. Steel Pipe: 1. Threaded pipe (2” dia and smaller): Malleable iron fittings, 125 pound standard flat band water pattern. 2. Welded pipe (2 1/2" dia and larger): Standard radius weld fittings and weld neck or slip- on flanges, same material and strength as pipe. 3. Mechanical grooved and roll-groove steel piping system and fittings: may be used as approved by code for black steel, stainless steel andgalvanized steel. All components shall be by one manufacturer. System installation shall be in accordance with the manufacturer's recommendations. Rohrbach Associates PC WATER-BASED FIRE SUPRESSION SYSTEMS 21 10 00-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2.06 JOINTS A. Steel Pipe: 1. Threaded pipe (2” dia and smaller): Make joints using Teflon tape applied to male threads only. Cut pipe square, cut threads clean, remove burrs and ream ends to full size of bore. 2. Welded pipe (2 1/2" dia and larger): Welding shall conform to welding section of ANSI- B31.3 "Code for Power Piping.” 3. Mechanical grooved and roll-groove pipe couplings: Grooved couplingsmay be used as approved by code for black steel and galvanized steel piping. Gasket type to be used shall be appropriate for intended service. All components shall be by one manufacturer. System installation shall be in accordance with the manufacturer's recommendations. 2.07 NIPPLES AND UNIONS A. All nipples shall conform to size, weight and strength of adjoining pipe. When length of unthreaded portion of nipple is less than 1-1/2", use extra strong nipple; do not use close nipples. B. For pipe 2" and smaller, use screwed unions, for pipe 2-1/2" and over use flanged unions. For steel pipe use black or galvanized malleable iron unions, to conform to pipe with ground joint. Cast iron flanged unions gasket type. For threaded brass pipe, use bronze ground joint unions with octagon ends. C. Install unions in the following locations so that a minimum amount of pipe need be disassembled: 1. Long runs, at intervals of 80 feet. 2. In by-pass around equipment, valves, and controls. 3. In connections to equipment. 4. Where indicated on drawings. PART 3 - EXECUTION 3.01 GENERAL A. Contractor shall familiarize himself with the general construction, plumbing, heating, ventilating, and electrical work and to use the information to avoid conflicts in space allocation with the other trades. Do not place pipes over electrical equipment. B. In the case of an interference occurring during construction, Contractor shall rework and reinstall piping and equipment in order to make space available for another contractor's equipment without additional cost to the Owner. C. Contractor shall work closely with the ceiling system installers and install sprinkler head drops before ceiling tiles are installed, and return to job after or during ceiling tile installation for installation of sprinkler heads. D. Heads shall be located in center of ceiling tiles or as directed by Design Professional. 3.02 FIRE SUPRESSION SPECIALTIES A. General: Install fire suppression specialties as indicated, and in accordance with ANSI/NFPA 13. B. Provide wire guards for all exposed sprinkler heads installed in gymnasiums, below ductwork in mechanical rooms, in electrical rooms, in telecommunication rooms, and as noted per the plans. Rohrbach Associates PC WATER-BASED FIRE SUPRESSION SYSTEMS 21 10 00-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3.03 VALVES A. Install valves as indicated on the drawings and as specified herein. Install sectional valves in inlet piping at bottom of each riser and in loops as indicated. Locate valves for easy access and operation. Do not locate valves with stems below horizontal. Mount supervisory switches on each sectional valve. B. Install valves in equipment rooms to provide easy access to valve. Each valve installed 8'-0" above the floor shall be provided with chain operator. Bottom of chain operator shall be 7'-0" above floor. C. Check valves shall not be installed in vertical runs of piping unless they are specifically designed for vertical operation. D. Normally Open (N.O.) or Normally Closed (N.C.) valves shall be provided as required for intended system operation. For all supervised valves, the off-normal signal shall be initiated during the first two revolutions of the hand wheel or during one-fifth of the travel distance of the valve control apparatus from its normal position. 3.04 PIPING A. General: Comply with requirements of ANSI/NFPA 13 for installation of fire sprinkler piping products where indicated, in accordance with manufacturer's written instructions, and in accordance with recognized industry practices to ensure that fire sprinkler piping complies with requirements and serves intended purposes. B. Arrange and install piping approximately as indicated; straight, plumb, and as direct as possible; form right angles on parallel lines with building walls. Keep pipes close to walls and avoid interference with other mechanical items. Locate groups of pipes parallel to each other; space at a distance to permit access for servicing valves. Most piping to be run in concealed locations unless indicated exposed, or in equipment rooms. Locate piping to avoid ductwork. C. Install horizontal piping as high as possible without sags or humps so that proper grades can be maintained for drainage. Install drain piping at low points of fire sprinkler piping. D. Install valved hose connections of sizes indicated, or 3/4" size if not otherwise indicated, on sprinkler at ends of branch lines and cross mains at locations where indicated. E. Install air vents at high points of sprinkler piping. F. Hangers and supports: Comply with NFPA for hanger materials 1. Install standpipe system piping according to NFPA 14. 2. Install sprinkler system piping according to NFPA 13. 3.05 ADJUST AND CLEAN A. Sprinkler Piping Flushing: Prior to connecting sprinkler risers for flushing, flush water feed mains, lead-in connections and control portions of sprinkler piping. After fire sprinkler piping installation has been completed and before piping is placed in service, flush entire sprinkler system, as required to remove foreign substances, under pressure as specified in ANSI/NFPA 13. Continue flushing until water is clear, and check to ensure that debris has not clogged sprinklers. 3.06 FIELD QUALITY CONTROL A. Hydrostatic Testing: After flushing system, test fire sprinkler piping hydrostatically, for period of 2 hours, at not less than 200 psi or at 50 psi in excess of maximum static pressure when maximum static pressure is in excess of 150 psi. Check system for leakage of joints. Measure hydrostatic pressure at low point of each system or zone being tested. Rohrbach Associates PC WATER-BASED FIRE SUPRESSION SYSTEMS 21 10 00-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Dry-Pipe Testing: Test dry-pipe hydrostatically except, in freezing conditions, test with air at pressures not less than 50 psi, for period of 2 hours. Check system for leakage. Leave differential dry-valve clappers open during test, to prevent damage. C. Repair or replace piping system as required to eliminate leakage in accordance with ANSI/NFPA standards for "little or no leakage", and retest as specified to demonstrate compliance. 3.07 EXTRA STOCK A. General: For each style and temperature range required, furnish additional sprinkler heads, amounting to 1 unit for every 100 installed units, but not less than 5 units of each. END OF SECTION 21 10 00 Rohrbach Associates PC WATER-BASED FIRE SUPRESSION SYSTEMS 21 10 00-6 DIVISION 22 PLUMBING Blank Page Mercy Iowa City MH #06-01 Central Sterilization Renovation RAPC #1135 SECTION 22 00 10 PLUMBING GENERAL PROVISIONS PART 1 - GENERAL 1.01 GENERAL A. Refer to Division 00 - Procurement and Contracting Requirements and Division 01 - General Requirements, which all apply to work under this section. 1.02 DESCRIPTION OF WORK A. This section applies to all work under the plumbing contract. This shall include, but not necessarily be limited to, the following: 1. Waste and Vent Systems 2. Hot and Cold Water Distribution System 3. Plumbing Fixtures 4. Sanitary Sewer 5. Piping Insulation B. The work shall include all materials, equipment and labor required for complete and properly functioning plumbing systems. C. Drawings for plumbing work are in part diagrammatic, intended to convey the scope of work and indicate general arrangement of equipment, piping and approximate sizes and locations of equipment and materials. D. Where job conditions require reasonable changes in indicated locations and arrangements, make such changes without additional cost to Owner. E. Because of the scale of the drawings, certain piping or items such as unions or fittings may not be shown, but where such items are required by other sections of the specifications, or where they are required by the nature of the work, they shall be furnished and installed. F. All elements of the construction shall be performed by workmen skilled in the particular craft involved, and regularly employed in that particular craft. G. All work shall be performed in a neat, workmanlike manner in keeping with the highest standards of the craft. 1.03 CODES AND STANDARDS A. All work shall be done in accordance with the applicable portion of the following codes and standards: 1. International Mechanical Code 2. Uniform Plumbing Code 3. International Building Code 4. International Fire Code 5. National Electric Code (NEC) 6. National Fire Protection Association Standards (NFPA) 7. Local Utility Company Requirements 8. Local Codes, all trades 9. Standards of ASME, ASHRAE, NEMA, IEEE, AGA, SMACNA 10. Occupational Safety and Health Administration (OSHA) 11. Underwriters Laboratories, Inc. (U.L.) Rohrbach Associates PC PLUMBING GENERAL PROVISIONS 22 00 10-1 Mercy Iowa City MH #06-01 Central Sterilization Renovation RAPC #1135 12. Iowa Administrative Codes 13. Americans With Disabilities Act (ADA) B. Contractors shall familiarize themselves with all codes and standards applicable to their work and shall notify Design Professional of any discrepancies between the design and applicable code requirements so that any conflicts can be resolved. Where two or more codes or standards are in conflict, that requiring the highest order of workmanship shall take precedence, but such questions shall be referred to Design Professional for final decision. C. Where drawings or specifications call for workmanship or materials in excess of code requirements, a lower grade of construction will not be permitted. 1.04 REQUIREMENTS & FEES OF REGULATORY AGENCIES A. Contractor shall comply with the rules and regulations of the authorities having jurisdiction and local utility companies. Contractor shall check with each utility company providing service to this project and determine or verify their requirements regarding incoming services. B. Meters for incoming services shall be selected based on the project requirements. Any questions concerning this shall be referred to Design Professional prior to bidding. Contractor shall provide the appropriate meter and associated materials if not furnished by the utility company. C. Secure all required permits and pay for all inspections, licenses and fees required in connection with the plumbing work. Contractor shall post all bonds and obtain all licenses required by the State, City, County and Utility. D. Contractor shall make all arrangements with each utility company and pay all service charges associated with new service. 1.05 PLUMBING DRAWINGS A. The plumbing drawings indicate in general the building arrangement only, Contractor shall examine construction drawings to familiarize himself with the specific type of building construction, i.e. type of structural system, floors, walls, ceilings, room finishes and elevations. B. Drawings are intended to convey the scope of the work and to indicate the general arrangement and locations of piping and equipment. C. Contractor shall layout his own work and shall be responsible for determining the exact locations for equipment and rough-ins and the exact routing of piping so as to best fit the layout of the work. D. Contractor shall take his own field measurements for verifying locations and dimensions: scaling of the drawings will not be sufficient for laying out the work. E. Because of the scale of the drawings, certain basic items such as pipe fittings and valves may not be shown, but where such items are required by code or by other sections of the specifications, such items shall be furnished and installed. 1.06 ACTIVE SERVICES A. Contractor shall be responsible for verifying exact location of all existing services prior to beginning work in that area. B. Existing active services, i.e., water, gas, sewer, electric, when encountered, shall be protected against damage. Do not prevent or disturb operation of active services which are to remain. Rohrbach Associates PC PLUMBING GENERAL PROVISIONS 22 00 10-2 Mercy Iowa City MH #06-01 Central Sterilization Renovation RAPC #1135 C. When active services are encountered which require relocation, Contractor shall make request to authorities with jurisdiction for determination of procedures. D. Where existing services are to be abandoned, they shall be terminated in conformance with requirements of the authorities having jurisdiction. 1.07 SITE INSPECTION A. Contractor shall inspect the site prior to submitting bid for work to familiarize himself with the conditions of the site which will affect his work and shall verify points of connection with utilities, routing of outside piping to include required clearances from any existing structures, trees or other obstacles. B. Extra payment will not be allowed for changes in the work required because of Contractor's failure to make this inspection. 1.08 COORDINATION AND COOPERATION A. It shall be Contractor's responsibility to schedule and coordinate his work with the schedule of the General Contractor so as to progress the work expeditiously, and to avoid unnecessary delays. B. Contractor shall fully examine the drawings and specifications for other trades and shall coordinate the installation of his work with the work of the other contractors. Contractor shall consult and cooperate with the other contractors for determining space requirements and for determining that adequate clearance is allowed with respect to his equipment, other equipment and the building. Design Professional reserves the right to determine space priority of the contractors in the event of interference between piping, conduit, ducts and equipment of the various contractors. C. Drawings and specifications are intended to be complimentary. Any work shown in either of them, whether in the other or not, shall be executed according to the true intent and meaning thereof, the same as if set forth in all. Conflicts between the drawings and the specifications or between the requirements set forth for the various contractors shall be called to the attention of Design Professional. If clarification is not asked for prior to the taking of bids, it will be assumed that none is required and that Contractor is in agreement with the drawings and specifications as issued. If clarification is required after the contract is awarded, such clarification will be made by Design Professional and his decision will be final. D. Special care shall be taken for protection for all equipment. All equipment and material shall be completely protected from weather elements, painting and plaster until the project is substantially completed. Damage from rust, paint and scratches shall be repaired as required to restore equipment to original condition. E. Protection of all equipment during the painting of the building shall be the responsibility of the Painting Contractor, but this shall not relieve Contractor of the responsibility for checking to assure that adequate protection is being provided. F. Where the final installation or connection of equipment in the building requires Contractor to work in finished areas of the building, Contractor shall be responsible that such areas are protected and are not marred, soiled or otherwise damaged during the course of such work. Contractor shall arrange with the General Contractor for patching and refinishing of such areas which may be damaged in this respect. 1.09 OPENINGS, CUTTING AND PATCHING A. Refer to Division 1 for additional cutting and patching information. Rohrbach Associates PC PLUMBING GENERAL PROVISIONS 22 00 10-3 Mercy Iowa City MH #06-01 Central Sterilization Renovation RAPC #1135 B. Piping and ducts passing through all fire or smoke rated floors, roofs, walls, and partitions shall be provided with firestopping. Space between wall/floor and pipe and/or sleeve shall be sealed with UL listed intumescent fire barrier material equivalent to rating of wall/floor. Where piping and sleeves pass through floors, roofs, walls and partitions that are not fire or smoke rated, penetrations shall be sealed with grout or caulk. C. Existing Structure: 1. Contractor shall provide cutting, lintels and patching, and patch painting in the existing structure, as required for the installation of his work, and shall furnish lintels and supports as required for openings. 2. Cutting of structural support members will not be permitted without prior approval of the Design Professional. Extent of cutting shall be minimized; use core drills, power saws or other machines which will provide neat, minimum openings. 3. Patching shall match adjacent materials and surfaces and shall be performed by craftsmen skilled in the respective craft required. 1.10 EXCAVATING AND BACKFILLING A. Contractor shall do all excavating necessary for sanitary sewers, storm sewers, water piping, gas piping, etc., and shall backfill trenches and excavations after work has been inspected. Care shall be taken in excavating that walls and footings and adjacent load bearing soils are not disturbed in any way, except where lines must cross under a wall footing. Where a line must pass under a footing, the crossing shall be made by the smallest possible trench to accommodate the pipe. Excavation shall be kept free from water by pumping if necessary. B. Backfill about the structure shall be placed, when practical, as the work of construction progresses. Backfilling on or against concrete work shall be done only when directed. Backfilling of trenches shall progress as rapidly as the testing and acceptance of the finished sections of the work will permit and shall be carried to a crown approximately six (6) inches above existing grades. In backfilling trenches, selected material shall be compacted firmly around and to a depth of not less than six (6) inches over the top of work in trench. All fill and backfill and rough grading shall be compacted thoroughly in layers and shall be brought up to within six (6) inches of finished grades. All fill and backfill shall be sand or pit run sand/gravel graded from 1" size downward, if excavated material is not suitable for backfill. 1.11 MATERIALS AND EQUIPMENT A. All materials and equipment shall be the standard product of a reputable U.S.A. manufacturer regularly engaged in the manufacture of the specified item. Where two or more units are required of the same item, they shall be furnished by the same manufacturer except where specified otherwise. B. All material and equipment shall be installed in strict accordance with the manufacturer's recommendations. C. The equipment specifications cannot deal individually with any minute items such as parts, controls, devices, etc., which may be required to produce the equipment performance and function as specified, or as required to meet the equipment guarantees. Such items, when required, shall be furnished as part of the equipment, whether or not specifically called for. 1.12 SHOP DRAWINGS A. Contractor shall furnish, to Design Professional, complete sets of shop drawings and other submittal data. Contractor shall review and sign shop drawings before submittal. Rohrbach Associates PC PLUMBING GENERAL PROVISIONS 22 00 10-4 Mercy Iowa City MH #06-01 Central Sterilization Renovation RAPC #1135 B. Shop drawings shall be bound into sets and cover related items for a complete system as much as practical and shall be identified with symbols or "plan marks" used on drawings. Incomplete, piecemeal or unbound submittals will be rejected. C. Submittals required by the various sections of the Project Manual include, but are not necessarily limited to those identified in the submittal schedule below. D. After award of contract, Contractor shall provide a completed submittal schedule including dates that the submittals will be to Design Professional for review. E. Submit required information on the following items: CERTIFICATE OTHER OF SYSTEM SPEC DETAIL PRODINSTALL O & M (SEE DEMON- SECTION EQUIPMENT DWGS DATASAMPLESMETHODSMANUAL NOTES) STRATION 22 05 19 Meters and Gages for X Plumbing Piping 22 05 23 General Duty Valves for X Plumbing Piping 22 05 53 Plumbing Identification X 22 07 00 Plumbing Insulation X 22 40 00 Plumbing Fixtures X X 22 45 00 Emergency Plumbing X X Fixtures 22 61 19 Medical Gas Equipment for X X Healthcare Facilities F. Design Professional will review shop drawings solely to assist contractors in correctly interpreting the plans and specifications. G. Contract requirements cannot be changed by shop drawings which differ from contract drawings and specifications. 1.13 OPERATION AND MAINTENANCE MANUALS A. Operation and maintenance manuals shall be submitted to Design Professional in duplicate upon completion of the job. Manuals shall be bound in a three ring hard-backed binder. Front cover and spine of each binder shall have the following lettering done: OPERATION AND MAINTENANCE MANUAL FOR PLUMBING SYSTEMS (PROJECT NAME) (LOCATION) (DATE) SUBMITTED BY (NAME AND ADDRESS OF CONTRACTOR) Rohrbach Associates PC PLUMBING GENERAL PROVISIONS 22 00 10-5 Mercy Iowa City MH #06-01 Central Sterilization Renovation RAPC #1135 B. Provide a master index at the beginning of manual showing items included. Use plastic tab indexes for sections of manual. Each section shall contain the following information for equipment furnished under this contract: 1. Equipment and system warranties and guarantees. 2. Installation instructions. 3. Operating instructions. 4. Maintenance instructions. 5. Spare parts identification and ordering list. 6. Local service organization, address, contract and phone number. 7. Shop drawings with reviewed stamp of Design Professional and Contractor shall be included, if applicable, along with the items listed above. 8. Reports of all tests and demonstrations including certificate of owner instruction, testing and balancing report, etc. 1.14 TESTS AND DEMONSTRATIONS A. Tests Required: Piping shall be tested and proved tight under the following static pressures. Pressure shall be maintained for four (4) hours. System Pressure Domestic Water Piping Systems Refer to Section 22 11 16 - Domestic Water Piping. Soil, Waste, Drainage Piping 10 feet waterhead or fill to Below Grade top of vent outlet above roof. Soil, Waste, Drainage Piping Fill piping with water to top Above Grade of vent outlet above roof, or 10 feet waterhead. Gas Piping 10 psi air pressure, liquid soap test around all joints. TESTING NOTE: All rubber gasket joints for cast iron soil pipe and fittings should be properly restrained if test pressures exceed 10 feet of head. B. All systems shall be tested by Contractor and placed in proper working order prior to demonstrating systems to Owner. Contractor shall submit a report to Design Professional citing dates, times, pressures, and results of all tests performed. 1.15 TRAINING AND DEMONSTRATIONS A. Prior to acceptance of the plumbing installation, Contractor shall provide to Owner, or his designated representatives, all comprehensive training on essential features and functions of all systems installed, and shall instruct Owner in the proper operation and maintenance of such systems. 1. Provide adequate notice to Owner as to when instruction will be conducted so appropriate personnel can be present. 2. Prepare the instruction format for a minimum of four Owner Representatives. B. Equipment training: 1. Manufacturer's representatives shall provide instruction on each major piece of equipment. Contractor shall provide instruction on all other equipment. Rohrbach Associates PC PLUMBING GENERAL PROVISIONS 22 00 10-6 Mercy Iowa City MH #06-01 Central Sterilization Renovation RAPC #1135 2. Training sessions shall use the printed installation, operation and maintenance instruction materials included in the O&M manuals and emphasize preventative maintenance and safe operating procedures. 3. Training shall be performed by qualified factory trained technicians. 4. Plumbing Contractor shall attend all sessions performed by the manufacturer's representative and shall add to each session any special information relating to the details of installation of the equipment as it might impact the operation and maintenance. 5. Equipment training shall occur as soon as possible after start up of the equipment and shall include hands-on operation. Training shall be provided for equipment listed in the table below. C. System training: 1. These sessions shall include hands-on demonstrations of system wide start-up, operation in all possible modes, shut-down and emergency procedures. D. The following are minimum requirements for Owner instruction: SectionDescriptionHours Presented ByOthers PresentRemarks (Note 1) 22 00 10 Plumbing System 8 Contractor Note 2 (Excluding Equipment) 1. Any unused hours shall be used at Owner's discretion during the first year of occupancy. 2. System training shall include, but not be limited to, valve locations, system routing, and air/water flow patterns, system start-up/shut-down/emergency procedures. E. Contractor shall submit to Design Professional a certificate, signed by Owner stating the date, time and persons instructed and that the instruction has been completed to Owner's satisfaction. An example of a certificate form is as follows: Rohrbach Associates PC PLUMBING GENERAL PROVISIONS 22 00 10-7 Mercy Iowa City MH #06-01 Central Sterilization Renovation RAPC #1135 CERTIFICATE OF SYSTEM DEMONSTRATION This document is to certify that Contractor has demonstrated the hereafter listed systems to Owner's representatives in accordance with the Contract documents and that the instruction has been completed to Owner's satisfaction. A. Project: B. System(s): C. Contractor's representatives giving instruction and demonstration: Contractor: NAMES DATE HOURS D. Owner's representatives receiving instruction: Owner: NAMES DATE HOURS Acknowledgement of demonstration: E. Contractor's Representative: signature date Owner's Representative: signature date Rohrbach Associates PC PLUMBING GENERAL PROVISIONS 22 00 10-8 Mercy Iowa City MH #06-01 Central Sterilization Renovation RAPC #1135 1.16 SUBSTITUTIONS A. Refer to Divisions 00 and 01. B. Where substitutions are approved, Contractor assumes all responsibility for physical dimensions and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of the substitution. 1.17 ACCEPTABLE MANUFACTURERS A. In most cases, equipment specifications are based on a specific manufacturer's type, style, dimensional data, catalog number, etc. Listed with the base specification, either in the manual or on the plan schedules are acceptable manufacturers approved to bid products of equal quality. These manufacturers are encouraged to submit to Design Professional at least 8 days prior to the bid due date drawings and catalog numbers of products to be bid as equals. B. Manufacturers who do not submit prior to bidding, run the risk of having the product rejected at time of shop drawing submittal. Extra costs associated with replacing the rejected product shall be the responsibility of Contractor and/or the manufacturer. C. If Contractor chooses to use a manufacturer listed as an equal, it shall be his responsibility to assure that the manufacturer has complied with the requirements in 'A' above. Contractor shall assume all responsibility for physical dimensions (including accessibility for maintenance), operating characteristics, and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of using the alternate manufacturer. D. Where a model or catalog number is provided, it may not be inclusive of all product requirements. Refer to additional requirements provided on the plans or in the specifications as required. Similarly, there may be additional requirements included in the model or catalog number that are not specifically stated. These requirements shall also be met. 1.18 GUARANTEE A. The entire plumbing system including all sub-systems shall be guaranteed against defect in materials and installation for a minimum of one year from substantial completion or beneficial occupancy whichever occurs earlier. Any malfunctions which occur within the guarantee period shall be promptly corrected without cost to Owner. This guarantee shall not limit or void any manufacturer's express or implied warranties. 1.19 COMPLETION A. Systems, at time of completion, shall be complete, efficiently operating, non-hazardous and ready for normal use by Owner. B. Contractor shall clean up and remove from the site all debris, excess material and equipment left during the progress of this contract at job completion. 1.20 CLEANING A. At the conclusion of the construction, the entire system of piping and equipment shall be cleaned internally. B. All temporary labels, stickers, etc., shall be removed from all fixtures and equipment. Name plates, ratings, instruction plates, etc., shall not be obscured by paint, insulation, or placement of units. Rohrbach Associates PC PLUMBING GENERAL PROVISIONS 22 00 10-9 Mercy Iowa City MH #06-01 Central Sterilization Renovation RAPC #1135 C. Before being placed in service, all domestic water distribution systems, including those for cold water and hot water shall be chlorinated as required per Section 22 1116 - Domestic Water Piping. 1.21 ELECTRICAL WORK A. Electrical work and equipment provided by Contractor shall include the following: 1. Starters and disconnects for motors of plumbing equipment, but only where specifically indicated to be furnished integrally with equipment. 2. Wiring from motors to disconnect switches or junction boxes for motors of plumbing equipment, but only where specifically indicated to be furnished integrally with equipment. 3. All control wiring in accordance with the requirements of Division 26. B. Electrical Contractor shall provide all power wiring for plumbing equipment, including services for motors and equipment furnished by the plumbing contractor. Motor and equipment locations are shown on the electrical drawings. C. Electrical Contractor shall make final connections for all motors and equipment furnished by the plumbing contractor. D. Electrical Contractor shall furnish safety disconnects and starters for all motors and equipment furnished by the plumbing contractor (unless specifically indicated to be furnished integrally with the equipment), so as to make service complete to each item of equipment. E. Contractor shall consult with Electrical Contractor prior to conduit rough-in and shall verify with him the exact locations for rough-ins, and the exact size and characteristics of the services required, and shall provide Electrical Contractor a schedule of electrical loads for the equipment furnished by him. These schedules will be used for sizing services, disconnects, fuses, starters and overload protection. 1.22 ACCESS DOORS A. When Contractor provides any equipment requiring periodic servicing which will be concealed by non-accessible architectural construction, Contractor shall provide a flush access door. The access door shall be equal to a Karp DSC-211 Universal access door or Nystrom APWB or type for the specific construction involved. B. Access doors in fire rated construction shall be fire rated and have U.L. label. C. Construction 1. Door and trim shall be 13 gauge steel, frames shall be 16 gauge steel. 2. Trim shall be of one piece construction. 3. Finish shall be prime coat of rust inhibitive baked grey enamel. 4. Hinges shall be concealed, offset, floating hinge. 5. Locks shall be flush, screwdriver operated with stainless steel cam-and-studs. 1.23 TEMPORARY UTILITIES A. Refer to Division 01 for specific requirements concerning temporary utilities. END OF SECTION 22 00 10 Rohrbach Associates PC PLUMBING GENERAL PROVISIONS 22 00 10-10 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 05 00 COMMON WORK RESULTS FOR PLUMBING PART 1 - GENERAL 1.01 GENERAL A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. This section includes the following: 1. Demolition 2. Sleeves 3. Escutcheons 4. Fire Stopping 5. Guards PART 2 - PRODUCTS 2.01 DEMOLITION MATERIALS A. All materials removed shall be the property of the removing contractor and shall be removed from the site by him, unless otherwise specified. 2.02 SLEEVES A. Sleeves passing through non-load bearing walls and partitions shall be galvanized sheet steel with lock seam joints of minimum gauges as follows: 1. For pipes 2-1/2" and smaller - 24 gauge 2. For pipes 3" to 6" - 22 gauge 3. For pipes over 6" - 20 gauge B. Sleeves passing through load bearing walls, concrete beams, fireproof walls, foundations, footings and waterproof floors shall be Schedule 40 steel pipe or cast iron pipe. C. Sleeves are not required in masonry walls which are core drilled or walls of drywall construction, except where partition is a firestop, smokestop, or side of air plenum. D. Sleeves for insulated piping shall be of sufficient internal diameter to take pipe and insulation and to allow for free movement of pipe. Waterproof sleeves shall be of sufficient internal diameter to take pipe and waterproofing material. E. In finished areas where pipes are exposed, sleeves shall be terminated flush with wall, partitions and ceilings, and shall extend 1/2" above finished floors. Extend sleeves 1" above finished floors in areas likely to entrap water and fill space between sleeves and pipe with graphite packing and caulking compound. F. Sleeves passing through membrane waterproofing or lead safe shall be provided with flashing, furnished and installed by General Contractor, extending 12" beyond sleeve in all directions; flashing shall be secured and sealed to membrane or lead safe and shall be sealed to sleeve and caulked watertight. Sleeves passing through roof shall be installed in same manner except sleeves shall extend to 6" above roof. Rohrbach Associates PC COMMON WORK RESULTS FOR PLUMBING 22 05 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 G. For exterior walls below grade, sleeves shall be cast iron. Space between sleeve and pipe shall be sealed with modular rubber links tightened with bolts (Link-Seal or equal). Waterproofing of pipe penetrations in exterior walls shall be coordinated with waterproofing contractor. 2.03 ESCUTCHEONS A. Provide chrome plated escutcheons at each sleeved opening into finished spaces. Escutcheons shall fit around insulation or around pipe when not insulated; outside diameter shall cover sleeve. Where sleeve extends above finished floor, escutcheon shall be high cap type and shall clear sleeve extension. Secure escutcheons or plates to sleeve but not to insulation with set screws or other approved devices. 2.04 FIRESTOPPING A. Piping, sleeves and ducts passing through all fire or smoke rated floors, roofs, walls, and partitions shall be provided with firestopping. Space between wall/floor and pipe, sleeve, and/or duct shall be sealed with UL Listed intumescent fire barrier material equivalent to rating of wall/floor. PART 3 - EXECUTION 3.01 DEMOLITION A. General: 1. Demolition shall be accomplished by the proper tools and equipment for the work to be removed. Personnel shall be experienced and qualified in the type of work to be performed. 2. Contractor shall remove existing equipment and piping not necessary for additions or existing portions of building as indicated on drawings and/or specified herein. To include all abandoned equipment and piping back to point of origin. 3. Contractor shall be responsible for the cutting and capping of all existing services before any work is commenced by the General Contractor. B. Work by Others: Unless specifically noted under other contracts, Contractor shall assume all required work shall be performed by him. In general, the following will be performed by others: 1. General Contractor will remove any floors, walls and ceilings, neatly patch, match, complete and finish all affected surfaces. 2. Electrical Contractor will disconnect all electrical services and remove abandoned conduit back to point of origin. C. Existing Conditions: 1. If any piping serving existing fixtures or equipment which are to remain are disturbed by operations under this Contract, Contractor shall provide pipe and insulation required to reestablish continuity of such piping systems. 2. Contractor shall arrange for General Contractor to repair, patch and paint all construction, with material necessary to match surrounding material, which is necessary due to removal of equipment and piping. Rohrbach Associates PC COMMON WORK RESULTS FOR PLUMBING 22 05 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Contractor shall furnish all required labor and material where required to extend new work to connect to similar work where new addition adjoins existing building and for extension of existing system. Connection shall be made in a suitable manner. D. Owner's Right of Salvage: The Owner may designate and have salvage rights to any material herein demolished by the Contractor. 3.02 SLEEVES A. Install sleeves for all piping passing through floors, roof, walls, concrete beams and foundations as required by this section. 3.03 ESCUTCHEONS A. Install escutcheons for all pipes entering finished spaces. 3.04 GUARDS A. Where exposed insulated piping extends to floor, provide sheet metal guard around insulation to extend up from floor 48”. Guard to be galvanized sheet not less than 26 gauge. END OF SECTION 22 05 00 Rohrbach Associates PC COMMON WORK RESULTS FOR PLUMBING 22 05 00-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC COMMON WORK RESULTS FOR PLUMBING 22 05 00-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 05 13 COMMON MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT PART 1 - GENERAL 1.01 GENERAL A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Section includes general requirements for single-phase and polyphase, general-purpose, horizontal, small and medium, squirrel-cage induction motors for use on ac power systems up to 600 V and installed at equipment manufacturer’s factory or shipped separately by equipment manufacturer for field installation. 1.03 SUBMITTALS A. Submit for all motors provided. B. Product Data: Provide wiring diagrams with electrical characteristics and connection requirements. C. Test Reports: Indicate test results verifying nominal efficiency and power factor for three phase motors larger than 1/2 horsepower. D. Manufacturer’s Installation Instructions: Indicate setting, mechanical connections, lubrication, and wiring instructions. PART 2 - PRODUCTS 2.01 GENERAL A. Comply with NEMA MG1 unless noted otherwise. B. Constant Speed Motors: Minimum 1.15 service factor; rated at 40 deg. C. ambient temperature with 90 deg. C. temperature rise (Class B insulation). C. Motors Used with Variable Frequency Controllers: Inverter duty rated, Class F insulation (minimum). Windings shall be copper magnet with moisture-resistant insulation varnish, designed and tested to resist transient spikes, high frequencies, and short time rise pulses produced by pulse-width modulated inverters. D. Multiple speed motors: Multiple windings. E. Motor Efficiency: Premium efficiency as defined in NEMA MG1. F. Peak instantaneous current: Maximum 130% of full-load. G. All motors shall be provided as required for motor orientation within equipment. H. Horsepower ratings shall be adequate for operating the connected loads continuously in the prevailing ambient temperatures in areas where the motors are installed, without exceeding the NEMA standard temperature rises for the motor insulations. Rohrbach Associates PC COMMON MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT 22 05 13-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 I. Motor designs, as indicated by the NEMA code letters, shall be coordinated with the connected loads to assure adequate starting and running torques. J. Motor Enclosures: 1. Shall be the NEMA types shown on the drawings for the motors. 2. Where the types of motor enclosures are not shown on the drawings, they shall be the NEMA types which are most suitable for the environmental conditions where the motors are being installed. Motors located outdoors to be totally enclosed weatherproof epoxy- sealed type. 3. Thoroughly clean and paint the enclosures at the factory with manufacturer's prime coat and standard finish. K. Additional requirements for specific motors, as indicated in other sections, shall also apply. 2.02 SINGLE PHASE POWER A. Capacitor start motors starting torque shall be three times full load torque and starting current shall be less than five times full load current. B. Pull-up Torque: Up to 350 percent of full load torque. C. Breakdown Torque: Approximately 250 percent of full load torque. D. Motors: Capacitor in series with starting winding; provide capacitor-start/capacitor-run motors with two capacitors in parallel with run capacitor remaining in circuit at operating speeds. E. Drip-proof Enclosure: Class A (50 degrees C temperature rise) insulation, NEMA Service Factor, prelubricated sleeve or ball bearings. F. Enclosed Motors: Class A (50 degrees C temperature rise) insulation, 1.0 Service Factor, prelubricated ball bearings. 2.03 THREE PHASE POWER - SQUIRREL CAGE MOTORS A. Starting Torque: Between 1 and 1-1/2 times full load torque. B. Starting Current: Six times full load current. C. Power Output, Locked Rotor Torque, Breakdown or Pull Out Torque: NEMA Design B characteristics. D. Design, Construction, Testing and Performance: Conform to NEMA MG 1 for Design B motors. E. Insulation System: NEMA Class B or better. F. Testing Procedure: In accordance with IEEE 112. Load test motors to determine free from electrical or mechanical defects in compliance with performance data. G. Motor Frames: NEMA Standard T-Frames of steel, aluminum or cast iron with end brackets of cast iron or aluminum with steel inserts. H. Thermistor System (Motor Frame Sizes 254T and Larger): Three PTC thermistors imbedded in motor windings and epoxy encapsulated solid state control relay for wiring into motor starter. I. Bearings: Grease lubricated anti-friction ball bearings with housings equipped with plugged provision for relubrication, rated for minimum AFBMA 9, L-10 life of 20,000 hours. Calculate bearing load with NEMA minimum V-belt pulley with belt center line at end of NEMA standard shaft extension. Stamp bearing sizes on nameplate. Rohrbach Associates PC COMMON MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT 22 05 13-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 PART 3 - EXECUTION (Not Used) END OF SECTION 22 05 13 Rohrbach Associates PC COMMON MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT 22 05 13-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC COMMON MOTOR REQUIREMENTS FOR PLUMBING EQUIPMENT 22 05 13-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 05 19 METERS AND GAUGES FOR PLUMBING PIPING PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this Section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary to install meters and gauges as required by the drawings and this section. 1.03 SUBMITTALS A. Submit manufacturer's catalog cuts showing complete descriptive data. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Thermometers 1. Weiss A-78-23 ½ (Base Specification) 2. Taylor 3. Weksler 4. U.S. Gauge 5. Trerice B. Gauges (For Water) 1. Weiss Series LF45-2 (Base Specification) 2. Dwyer 3. Taylor 4. Weksler 5. U.S. Gauge 6. Trerice 2.02 THERMOMETERS A. 9" "Adjust-Angle" industrial thermometer, complete with double thick glass front, red reading, separable socket and arranged so the unit can be set at any required angle front to back or left to right during or after installation. Range 30-180 deg. F for domestic hot water. 2.03 GAUGES A. Weiss Series 4" liquid filled compound pressure-vacuum gauge with snubber, stainless steel case, white dial, 1/4" male NPT. Range 30" vacuum to 100 lb. pressure for water. Note: For outside applications use silicon filled gauge. PART 3 - EXECUTION 3.01 Install thermometers in discharge and return piping at water heaters and at other points as indicated on the drawings. Rohrbach Associates PC METERS AND GAUGES FOR PLUMBING PIPING 22 05 19-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3.02 Install gauge for each pump, mounted on 1/4" galvanized steel pipe manifold connected to the suction and discharge of the pump, with the needle valves in the manifold on each side of the gauge, so that the gauge may be opened to either the suction or discharge pressure. 3.03 Install gauges at pressure reducing valves and at other points as indicated on drawings. END OF SECTION 22 05 19 Rohrbach Associates PC METERS AND GAUGES FOR PLUMBING PIPING 22 05 19-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 05 23 GENERAL DUTY VALVES FOR PLUMBING PIPING PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary to install valves as required by the drawings and this section. 1.03 SUBMITTALS A. Submittal data shall include physical dimensions, construction materials, and pressure and temperature ratings. 1.04 QUALITY ASSURANCE A. ANSI/NSF 372 Certification: All potable water supply piping valves (excluding main gate valves greater than 2”) shall meet the requirements of ANSI/NSF 372 Certification, Drinking Water System Components, Lead Content. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Gate Valves, Globe Valves, and Check Valves 1. Nibco 2. Powell 3. Milwaukee 4. Watts B. Lugged Body Butterfly Valves 1. Nibco 2. ABZ 3. Milwaukee 4. Watts C. Ball Valves 1. Watts B-6000 Series 2. Milwaukee BA-100/BA-150 3. Nibco T-580 Series 4. Apollo 77C Series D. Domestic Hot Water Recirculation Balancing Valves 1. Taco 2. Bell & Gossett 3. Wheatley Rohrbach Associates PC GENERAL DUTY VALVES FOR PLUMBING PIPING 22 05 23-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 4. Armstrong 5. Flow Design Inc. (Flow Set) 6. Griswold E. Polypropylene and/or PVDF Ball Valves 1. R&G Sloan - PPRO-Seal 2. ASAHF 3. Enfield 4. ASAHI/American F. All valves of same type shall be of the same manufacturer unless otherwise specified in this section or on the drawings. G. Model numbers in valve schedule based on Nibco, unless noted otherwise. 2.02 VALVE CONSTRUCTION A. Gate valves shall have solid tapered wedge, except where otherwise specified. Valves on steam service 4" and larger shall have 1/2" (minimum) bypass valve and piping. B. Check Valves: Horizontal swing type with bronze seat and composition of bronze disc as approved; body of same material, pressure rating, screwed or flanged and finish as adjoining globe or gate valve. C. Ball Valves 4" and smaller: Bronze two-piece standard port with chrome plated ball, teflon seats and stuffing box ring, vinyl insulated lever handle. 1. Full port for valves 2-1/2” and smaller. 2. Standard port for valves 3” and larger. D. Domestic hot water recirculation balancing valves: Bell & Gossett Model CB “Circuit Setter” or equal. 1. Ball type valve with bronze body/brass ball construction, glass and carbon fitted TFE seat rings, extended readout ports with integral check valves and gasketed caps, drain port, calibrated nameplate and position indicator, memory stops, and NPT connectors, rated for 300 psig at 250F. 2. Valves to seal leak-tight at maximum rated working pressure. 3. Valves to be selected for 5 ft. pressure drop at full open setting and design water flow. E. Butterfly Valves 3” and Larger: Cast iron body with aluminum bronze disc, EPDM or BUNA N seat, 416 stainless steel stem body with extended neck. 2.03 VALVE SCHEDULE A. Furnish valves as per the following schedule: Service Valve type Building domestic and industrial water, Gate - 2” and larger, Clow – epoxy coated, before and after meter resilient seated, full port OS&Y Rohrbach Associates PC GENERAL DUTY VALVES FOR PLUMBING PIPING 22 05 23-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 Domestic hot and cold water pressures Ball - 2-1/2" and smaller, Apollo 77C up to 200 psi Ball - 3" and 4”, Apollo 70 Butterfly – 3” and larger, N200 235/245 Check - 2" and smaller, 413 2-1/2" and larger, 918 Domestic hot water recirculation valves All sizes – Bell & Gossett Model CB circuit setter. PART 3 - EXECUTION 3.01 Install valves as indicated on the drawings and as called for in other sections. 3.02 Install valves in equipment rooms to provide easy access to valve. Each valve installed 8'-0" above the floor shall be provided with chain operator. Bottom of chain operator shall be 7'-0" above floor. 3.03 Check valves shall not be installed in vertical runs of piping unless they are specifically designed for vertical operation. END OF SECTION 22 05 23 Rohrbach Associates PC GENERAL DUTY VALVES FOR PLUMBING PIPING 22 05 23-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC GENERAL DUTY VALVES FOR PLUMBING PIPING 22 05 23-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 05 29 HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this Section. 1.02 DESCRIPTION OF WORK A. Provide materials, equipment, labor and supervision necessary to install hangers, supports, anchors, guides and seals as required by the drawings and this section. B. Types of supports, anchors and seals specified in this section include the following: 1. Horizontal-Piping Hangers and Supports. 2. Vertical-Piping Clamps. 3. Hanger-Rod Attachments. 4. Building Attachments. 5. Saddles and Shields. 6. Miscellaneous Materials. 7. Anchors. 1.03 QUALITY ASSURANCE A. Code Compliance: Comply with applicable plumbing and mechanical codes pertaining to product materials and installation of supports, anchors and seals. B. UL and FM Compliance: Provide products which are Underwriters Laboratories listed and Factory Mutual approved. C. ANSI Compliance: All supports and parts shall conform to the latest requirements of the ANSI Code for Pressure Piping B31.1.0 except as supplemented or modified by the requirements of this specification. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Subject to compliance with requirements, acceptable manufacturers are as follows, with catalog numbers based on Grinnell: 1. Anvil International 2. B-Line 3. Elcen 4. Unistrut Building Systems B. Pipe support systems shall secure pipes in place, prevent pipe vibration, provide vertical adjustment for maintaining required grades, and provide for expansion and contraction. C. Pipe hangers shall be capable of supporting the pipe in all conditions of operation. They shall allow free expansion and contraction of the piping, and prevent excessive stress resulting from transferred weight being induced into the pipe or connected equipment. Rohrbach Associates PC HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT 22 05 29-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 D. Wherever possible, pipe attachments for horizontal piping shall be pipe clamps. E. Wherever possible, structural attachments shall be beam clamps. F. All rigid hangers shall provide a means of vertical adjustment after erection. G. Hanger rods shall be subject to tensile loading only. At hanger locations where lateral or axial movement is anticipated, suitable linkage shall be provided to permit swing. H. Where horizontal piping movements are greater than 1/2 inch, or where the hanger rod angularity from the vertical is greater than 4 degrees from the cold to hot position of the pipe, the hanger pipe and structural attachments shall be offset in such manner that the rod is vertical in the hot position. I. Hangers shall be designed so that they cannot become disengaged by movements of the supported pipe. J. Where supports are attached to concrete or other structural members, care shall be taken to prevent damage or weakening of the structural members. K. Where concrete inserts are used, it shall be the Contractor's responsibility to accurately locate and attach inserts to concrete forms. PART 3 - EXECUTION 3.01 INSTALLATION - HORIZONTAL PIPE SUPPORT A. Hanger rods for steel and copper pipe shall be installed in accordance with the following schedule: Nominal Pipe Minimum Rod Size, in. Maximum Span, ft. Diameter, in. up to 1 10 3/8 1-1/2 10 3/8 2 10 3/8 2-1/2 11 1/2 3 12 1/2 3-1/2 13 1/2 4 14 5/8 5 16 5/8 6 17 3/4 8 19 7/8 10 22 7/8 12 23 7/8 For 1/2 in. copper tube, 8 ft. spacing of hangers is recommended. B. Support horizontal cast iron soil pipe with one hanger for each pipe length. Locate hangers within 18" of hub or joint. C. In addition to the above specified spacings, install additional hangers at change in pipe direction and at concentrated loads, large valves, strainers, etc. Rohrbach Associates PC HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT 22 05 29-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 D. When two or more pipes are to be run parallel together, they may be supported on trapeze type hangers. Trapeze bar angles or channels and hanger rods shall be of sufficient size with required spacing to support the particular group of pipes. E. For suspending hanger rods from brackets attached to walls; use welded steel brackets, Fig 194 for loads up to 750 lbs; Fig. 195 for loads up to 1,500 lbs; Fig. 199 for loads up to 3000 lbs. F. Where pipes are to be racked along walls, use malleable iron one-hole clamp, Fig. 126 for pipes up to 3". For pipes larger than 3", use steel channel strut pipe rack. G. Where pipes are to be supported from floor, use unistrut pipe stand with post base. Unformed concrete will not be permitted. 3.02 INSTALLATION - VERTICAL PIPE SUPPORTS A. Support vertical steel and copper pipe at every other floor line. B. Support vertical cast iron soil pipe at every floor line. C. In addition to the above, support vertical pipes at base of riser with base fitting set on concrete or block pier, or by hanger located on horizontal connection close to riser. D. Where pipe sleeves extend above floor, place pipe clamps at ceiling below and support clamp extensions from inserts or other approved attachment. 3.03 PIPE ATTACHMENTS A. For horizontal steel pipe, use adjustable carbon steel clevis, Fig. 260, for pipes up to 30". B. For horizontal copper pipe and tube, use copper plated adjustable carbon steel clevis, Fig. CT-65. C. When thermal expansion for horizontal pipe is in excess of 1/2" axially as indicated on the drawing, use adjustable steel yoke pipe roll, Fig. 181, or pipe roll stand, Fig. 177. D. For glass piping, provide padded pipe clamps and padded hangers as per manufacturers = recommendations. 3.04 INTERMEDIATE ATTACHMENTS A. Hanger rods: use carbon steel single or double end threaded, Figs. 140 and 253 as required. Continuous threaded rod, Fig. 146, may be used wherever possible. Contractor may at his option cut and thread rod on the job site. B. Chain, wire or perforated strap hangers will not be permitted. One pipe shall not be suspended from another pipe. C. Hangers shall be supported from appropriate structural members. In no case shall hangers be supported from ductwork, cable trays, piping, or other equipment. Existing hangers and supports shall not be used as supports for new hangers unless specifically designed as such, or additional loadings have been confirmed to be acceptable for existing supports. 3.05 STRUCTURAL ATTACHMENTS A. For attaching steel or copper plated hanger rods to reinforced concrete; use black carbon steel concrete inserts, Fig. 285 for loads up to 400 lbs., Fig. 281 for loads up to 1200 lbs. or suitable drilled inserts equal to Ramset/Red Head - Trubolt wedge anchor, Ramset/Red Head Epcon system or Hilti Kwik Bolt II anchor. Rohrbach Associates PC HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT 22 05 29-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. For attaching steel hanger rods to structural steel beams, use malleable iron C-clamps, Fig. 87, with retaining clip for loads up to 500 lbs.; Fig. 229 with extension piece for loads up to 1,365 lbs. For copper plated hanger rods, use copper plated malleable iron C-clamps, Fig. CT-88, with hardened cup point set screw, for loads up to 400 lbs. C. For attaching steel hanger rods to wood structural members, use malleable iron ceiling flange pipe threaded, Fig. 128 for loads up to 480 lbs., Fig. 153 for loads up to 1270 lbs. For copper plated hanger rods, use copper plated malleable iron ceiling flange, Fig. CT-128R for loads up to 180 lbs. D. Under no circumstances shall hangers be attached to metal roof deck. 3.06 PIPE COVERING PROTECTION A. Hangers and supports for insulated cold piping shall not injure or pierce insulation. Provide insulation protection shields or saddles for piping, Fig. 160, 161, 162, 163, 164, 165, 165A, 166A, or 167 in conjunction with hanger or roll device. END OF SECTION 22 05 29 Rohrbach Associates PC HANGERS AND SUPPORTS FOR PLUMBING PIPING AND EQUIPMENT 22 05 29-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 05 53 IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Extent of plumbing identification work required by this section is indicated on drawings and/or specified in other Division-22 sections. B. Type of identification devices specified in this section include the following: 1. Painted identification materials 2. Plastic pipe markers 3. Plastic tape 4. Valve tags C. Identification furnished as part of factory fabricated equipment, is specified as part of the equipment assembly in other Division-22 sections. 1.03 QUALITY ASSURANCE A. ANSI Standards: Comply with ANSI A13.1 for lettering size, colors, and viewing angles of identification devices. 1.04 SUBMITTALS A. Schedules: Submit valve schedule for each piping system, typewritten and reproduced on 8-1/2" x 11" bond paper. Tabulate valve number, piping system, system abbreviation (as shown on tag), location of valve (room or space), and variations for identification (if any). Mark valves which are intended for emergency shut-off and similar special uses, by special "flags", in margin of schedule. In addition, furnish extra copies for Maintenance Manuals. B. Labeling Nomenclature: Submit list indicating system types with appropriate nomenclature to be provided on the pipe labels. Where possible, match to system labels on drawings. PART 2 - PRODUCTS 2.01 IDENTIFICATION MATERIALS A. General: Provide manufacturer's standard products of categories and types required for each application as referenced in other Division-22 sections. Where more than one single type is specified for an application, selection is Installer's option, but provide single selection for each product category. B. Painted Identification Materials: 1. Stencils: Standard fiberboard stencils, prepared for required applications with letter sizes generally complying with recommendations of ANSI A13.1 for piping and similar applications, but not less than 3/4" high letters for access door signs and similar operational instructions. Rohrbach Associates PC IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT 22 05 53-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Stencil Paint: Standard exterior type stenciling enamel; black, except as otherwise indicated; either brushing grade or pressurized spray-can form and grade. 3. Identification Paint: Standard identification enamel of colors indicated, or, if not otherwise indicated for piping systems, comply with ANSI A13.1 for colors. C. Plastic Pipe Markers: 1. General: Provide manufacturer's standard pre-printed flexible or semi-rigid, permanent, color-coded, plastic-sheet pipe markers, complying with ANSI A13.1. 2. Small Pipes: For external diameters not greater than 6" (including insulation if any), provide full-band pipe markers extending 360 degrees around pipe at each location, fastened by one of the following methods: a. Snap-on application of pre-tensioned semi-rigid plastic pipe marker. b. Adhesive lap joint in pipe marker overlap. c. Laminated or bonded application of pipe marker to pipe (or insulation). d. Taped to pipe (or insulation) with color-coded plastic adhesive tape, not less than 3/4" wide full circle at both ends of pipe marker, tape lapped 1-1/2". 3. Large Pipes: For external diameters of 6" and larger (including insulation if any), provide either full-band or narrow strip-type pipe markers, but not narrower than 3 times letter height (and of required length), fastened by one of the following methods: a. Laminated or bonded application of pipe marker to pipe (or insulation). b. Taped to pipe (or insulation) with color-coded plastic adhesive tape, not less than 1-1/2" wide; full circle at both ends of pipe marker, tape lapped 3". c. Strapped-to-pipe (or insulation) application of semi-rigid type, with manufacturer's standard stainless steel bands. 4. Lettering: Manufacturer's standard pre-printed nomenclature which best describes piping system in each instance, as selected by Design Professional in cases of variance with names as shown or specified. 5. Arrows: Print each pipe marker with arrows indicating direction of flow, either integrally with piping system service lettering (to accommodate both directions), or as a separate unit of plastic. D. Plastic Tape: 1. General: Manufacturer's standard color-coded pressure-sensitive (self-adhesive) vinyl tape, not less than 3 mils thick. a. Width: Provide 1-1/2" wide tape markers on pipes with outside diameters (including insulation, if any) of less than 6", 2 1/2" wide tape for larger pipes. b. Color: Comply with ANSI A13.1, except where another color selection is indicated. E. Valve Tags: 1. Brass Valve Tags: Provide polished brass valve tags with stamp-engraved piping system abbreviation in 1/4" high letters and sequenced valve numbers 7/16" high, and with 3/16" hole for fastener. Tag thickness 0.040 inches. a. Provide 2" diameter tags, except as otherwise indicated. b. Fill tag engraving with black enamel. Rohrbach Associates PC IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT 22 05 53-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Plastic Valve Tags: Provide red heavy plastic tag with 7/16" white embossed sequenced numbers. 3. Valve Tag Fasteners: Manufacturer's standard solid brass chain (wire link or beaded type), or solid brass S-hooks or heat sealed braided copper wire of the sizes required for proper attachment of tags to valves, and manufactured specifically for that purpose. F. Name Plates: 1. General: Provide manufacturer’s standard preprinted plastic, brass, or aluminum with stamped, engraved or embossed letters. 2. Lettering: a. Large Equipment: 1 1/2" lettering as appropriate. b. Small Equipment: 3/4" lettering as appropriate. 3. Attachments: Mounting holes and screws, pressure sensitive adhesive backing, or solid brass chain. 2.02 LETTERING AND GRAPHICS A. General: Coordinate names, abbreviations and other designations used in plumbing identification work, with corresponding designations shown, specified or scheduled. Provide numbers, lettering and wording as indicated or, if not otherwise indicated, as recommended by manufacturers or as required for proper identification and operation/maintenance of plumbing systems and equipment. 1. Multiple Systems: Where multiple systems of same generic name are shown and specified, provide identification which indicates individual system number as well as service (as examples; Boiler No. 3, Air Supply No. 1H, Standpipe F12). PART 3 - EXECUTION 3.01 APPLICATION AND INSTALLATION A. General Installation Requirements: 1. Coordination: Where identification is to be applied to surfaces which require insulation, painting or other covering or finish including valve tags, install identification after completion of covering and painting if any. Install identification prior to installation of acoustical ceilings and similar concealment. B. Access Door Identification: 1. Provide stenciled or plastic-laminate type signs on each access door in ductwork and housings, indicating purpose of access (to what equipment) and other maintenance and operating instructions, and appropriate safety and procedural information. C. Piping System Identification: 1. General: Install pipe markers of one of the following types on each system indicated to receive identification, and include arrows to show normal direction of flow: a. Stenciled markers, including color-coded background band or rectangle, and contrasting lettering of black or white. Extend color band or rectangle 2" beyond ends of lettering. Rohrbach Associates PC IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT 22 05 53-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 b. Plastic pipe markers, with application system as indicated under "Materials" in this section. c. Stenciled markers, black or white for best contrast, wherever continuous color-coded painting of piping is provided. 2. Locate pipe markers and color bands as follows wherever piping is exposed to view in occupied spaces, machine rooms, accessible maintenance spaces (shafts, tunnels, plenums) and exterior non-concealed locations. a. Near each valve and control device. b. Near each branch, excluding short take-offs for fixtures and terminal units; mark each pipe at branch, where there could be question of flow pattern. c. Near locations where pipes pass through walls or floors/ceilings, or enter non-accessible enclosures. d. At access doors, manholes and similar access points which permit view of concealed piping. e. Near major equipment items and other points of origination and termination. f. Spaced intermediately at maximum spacing of 50' along each piping run, except reduce spacing to 25' in congested areas of piping and equipment. g. On piping above removable acoustical ceilings. D. Valve Identification: 1. General: Provide valve tag on every valve, cock and control device in each piping system; exclude check valves, valves within factory-fabricated equipment units, plumbing fixture faucets, convenience and lawn-watering hose bibs, and shut-off valves at plumbing fixtures and similar rough-in connections of end-use fixtures and units. List each tagged valve in valve schedule for each piping system. E. Equipment Identification: 1. General: Provide equipment identification for all equipment including air handling units, terminal units, fans, pumps, boilers, heaters, control panels, heat exchangers, condensing units, and chillers. 2. Labeling: All equipment shall be labeled as per construction document plan marks or as designated by Owner. 3. Provide identification by means of nameplates or stenciled painting as appropriate. a. For equipment with factory furnished casing, identification shall be by adhesive fixed name plates. b. Field insulated items, such as heat exchangers may be identified by plastic pipe markers or stenciled lettering. END OF SECTION 22 05 53 Rohrbach Associates PC IDENTIFICATION FOR PLUMBING PIPING AND EQUIPMENT 22 05 53-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 07 00 PLUMBING INSULATION PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this Section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary to install insulation to all hot and cold surfaces of piping, tanks, fittings and other surfaces as required by the drawings and this section. B. Insulation shall include insulating materials, jackets, adhesive, mastic coatings, tie wire and other materials as required to complete the insulating work. 1.03 QUALITY ASSURANCE A. NFPA Compliance: Insulating materials, jackets, mastics, etc., shall meet flame spread and smoke developed ratings in accordance with NFPA-90A. Flame spread rating of not more than 25, smoke developed rating of not more than 50 as tested by ANSI/ASTM E84 (UL 723) (NFPA 255) method. All accessory items such as PVC jacketing and fittings, adhesive, mastic, cement tape and cloth shall have the same component ratings as specified above. B. Installation of insulation materials shall be in accordance to the latest edition of MICA/NIAC National Commercial & Industrial Standards for the appropriate material application. 1.04 SUBMITTALS A. Product Data: Submit manufacturer's specifications and installation instructions for each type of plumbing insulation. Submit schedule showing manufacturer's product number, thickness, and furnished accessories for each plumbing system requiring insulation. B. Maintenance Data: Submit maintenance data and replacement material lists for each type of plumbing insulation. Include this data in maintenance manual. C. Certifications: Submit certifications or other data as necessary to show compliance with these specifications and governing regulations. Include proof of compliance for test of products for fire rating, corrosiveness, and compressive strength. 1.05 DELIVERY, STORAGE, AND HANDLING A. Deliver insulation, coverings, cements, adhesives, and coatings to site in containers with manufacturer's stamp or label, affixed showing fire hazard ratings of products. B. Protect insulation against dirt, water, and chemical and plumbing damage. Do not install damaged insulation; remove from project site. Rohrbach Associates PC PLUMBING INSULATION 22 07 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Insulating Materials 1. Owens/Corning Fiberglass Corp. 2. Armacell 3. Pittsburgh Corning Corp. 4. CertainTeed Corp. 5. Knauf Fiber Glass 6. John's-Manville Corp. 7. Aeroflex B. Mastics and adhesives as recommended by insulation manufacturer. 2.02 PIPE INSULATION A. Type 'A': Preformed sectional heavy density fiberglass insulation and factory applied vapor barrier, all service jacket with pressure sensitive self-sealing longitudinal laps and butt strips. Suitable for operating temperatures from 0 to +850 deg. F. Thermal conductivity shall be at least 0.23 Btu-in/hr-sq.ft.-deg F @ 75 deg. F mean temperature. Water vapor permeance of .02 perms. Equal to Owens Corning 25 ASJ/SSL. 1. Where insulation is exposed to weather outdoors it shall be covered with an aluminum or stainless steel weatherproof jacket 0.016" thick and sealed. 2. Where insulation is exposed in indoor occupied space, it shall be covered with 30 mil PVC jacket equal to Johns Manville Zeston. B. Type 'B': Flexible elastomeric extruded pipe covering, 6 pound density, 0.27 K factor, water vapor permeance of 0.20 perms. Suitable for temperature from -40 deg. F to +220 deg. F. Equal to Armacell, AP Armaflex, joints sealed with adhesive as recommended by insulation manufacturer. Exposed outdoor insulation to be finished with two coats of Armacell Armaflex finish. 2.03 FITTING INSULATION A. Type 'A1': Fittings: Insulate with mitered segments of same insulating material as for adjacent pipe covering, or with pre-molded fiberglass wired in place and covered with all-service jacket or low smoke PVC fitting covers. Valve bodies, strainer bodies, flanges, etc.: insulate with single or multiple layers of same insulating material as for adjacent pipe covering, wired in place and covered with all-service jacket. B. Type 'B1': Fittings: Insulate fittings, valve bodies, strainer bodies, etc., with mitercut pipe insulation or sheet insulation of same material as pipe covering. 2.04 EQUIPMENT INSULATION A. Type ‘G’: 1. Rigid fiberglass insulation board with factory applied all service jacket. Suitable for operating temperatures of 0 to +850 deg. F. Water vapor permeance of .02 perms. Equal to Owens Corning Series 700 with 25 ASJ facing. 2. Cut or miter insulation where necessary to fit the shape and contour of the equipment. On round surfaces band insulation in place with 3/4” x 0.015” thick galvanized steel bands 18” on center. On flat or irregular surfaces impale insulation over welded pins on 12” centers and secure with speed washers. Rohrbach Associates PC PLUMBING INSULATION 22 07 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Apply vapor seal ASJ pressure-sensitive patches at damaged areas. All insulation edges and butt joints are to be sealed with pressure-sensitive joint sealing tape to match the jacket. Apply in accordance with manufacturers recommendations. B. Type ‘I’: 1. Flexible elastomeric insulation. Suitable for operating temperatures of -40 to +220 deg. F. Equal to Armacell Armaflex II Sheet Insulation. 2. Cut insulation where necessary to fit the shape and contour of the equipment. Insulation shall be installed using Armacell 520 Adhesive. 3. Exposed outdoor insulation shall be finished with two coats of Armacell Armaflex finish. PART 3 - EXECUTION 3.01 Use only experienced applicators regularly engaged in the trade. Rough work will be rejected. Application details shall be in accordance with the insulating materials supplier's recommendations except where a higher standard is specified. All surface finishes shall be extended in such a manner as to protect all raw edges, cuts and surfaces of insulation. 3.02 Do not insulate the following: A. Valve bonnets B. Unions in hot piping C. Hot piping within radiation enclosures or unit cabinet. D. Cold piping within unit cabinets provided piping is located over drain pan. E. Preinsulated expansion joints 3.03 Inspect all piping and equipment before applying insulation to insure the installing contractor has completed all leak tests, and that all surfaces are clean, dry and ready for application of insulation. 3.04 Covering for "cold" pipes shall pass unbroken through hanger clevises, sleeves, etc. All details of covering for cold surfaces shall be such that continuous covering with unbroken vapor barrier and uncompressed insulation is provided as required to prevent condensation. The same covering and hanging detail shall be used for pipes connecting to vibrating equipment or carrying pulsating pressures to avoid metal contact between pipes and hangers. 3.05 Insulation at removable heads, manhole covers, strainer plugs, and other access points shall be fabricated in such a manner that it can be readily removed without damage to the insulation. Removable insulation shall have a vapor proof cover fabricated so as to allow it to be resealed to the equipment vapor barrier. ********NOTE: Not all services apply – refer to plans for scope of services. ************ 3.06 INSULATION SCHEDULE Service Type Insulation and Thickness * Above Ground Piping Domestic cold water lines Type A and A1: All pipe sizes - 1" thick Type B and B1: All pipe sizes - 1/2" thick Rohrbach Associates PC PLUMBING INSULATION 22 07 00-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 Domestic hot water, tempered water, and Type A and A1: recirculating lines 1 1/4" and smaller – 1/2" thick 1-1/2" and larger - 1" thick Type B and B1: 1 1/4" and smaller – 1/2" thick 1-1/2" and larger - 1" thick Horizontal and vertical portions of above grade Type A and A1: 1” thick for storm piping, sump pump discharge lines. all pipe sizes Underground Piping Domestic hot water lines and Type B and B1: recirculation lines 3/4” thick all pipe sizes * For piping exposed to outdoor ambient temperatures, increase thickness by 1/2” END OF SECTION 22 07 00 Rohrbach Associates PC PLUMBING INSULATION 22 07 00-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 11 16 DOMESTIC WATER PIPING PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Contractor shall furnish all equipment, materials, tools, labor and supervision necessary to fabricate and install complete piping system as required by the drawings and this section. 1. Extent of domestic water piping work is indicated on drawings and schedules, and by requirements of this section. 2. Insulation of domestic water piping is specified in other Division-22 sections, and is included as work of this section. 3. Installation of valves for domestic waterpiping system is specified in other Division-22 sections and is included as work of this section. 1.03 QUALITY ASSURANCE A. ASME Compliance: Fabricate and install domestic water piping in accordance with ASME B31.9 "Building Services Piping". B. UPC Compliance: Fabricate and install domestic water piping in accordance with IAMPO "Uniform Plumbing Code". C. IPC Compliance: Fabricate and install domestic water piping in accordance with the "International Plumbing Code". D. Plumbing and Drainage Institute: Fabricate and install domestic water piping with Standard PDI- WH201. E. ANSI/NSF 372 Certification: All potable water supply piping, valves, fittings, and fixtures (excluding toilets, urinals, fill valves, flush valves, shower valves, and main gate valves greater than 2”) hall meet the requirements for ANSI/NSF 372 Certification, Drinking Water System Components, Lead Content. 1.04 SUBMITTALS A. Submit manufacturer's material data and installation methods for each domestic watergrooved and roll grooved piping system to be provided. B. Submit manufacturer’s catalog cuts for each type of device to be used. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Backflow Preventers 1. Watts 2. Apollo Valves 3. Febco Rohrbach Associates PC DOMESTIC WATER PIPING 22 11 16-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Water Hammer Arrestors 1. Ancon 2. Sioux Chief 3. Wade 4. Watts 5. Zurn C. Grooved Piping Systems 1. Gruvlok by Anvil International 2. Victaulic D. Copper Pressure Seal Fittings 1. Viega Pro Press 2. NIBCO Press System 2.02 BASIC MATERIALS AND PRODUCTS A. General: Provide piping materials and factory-fabricated piping products of sizes, types, pressure ratings, temperature ratings and capacities as indicated. Where not indicated, provide proper selection as determined by Installer to comply with installation requirements. Provide materials and products complying with Uniform Plumbing Code and International Plumbing Code where applicable, base pressure rating on domestic waterpiping system's maximum design pressures. Provide sizes and types matching piping and equipment connections; provide fittings of materials which match pipe materials used in domestic water piping systems. Where more than one type of materials or products are indicated, selection is Installer's option. B. Valves: Refer to Section 22 05 23 - General Duty Valves for Plumbing Piping. C. Piping Specialties: Refer to Section - 22 05 00 - Common Work Results for Plumbing. D. Expansion Compensation: Refer to Section 22 05 16 - Expansion Fittings and Loops for Plumbing Piping. E. Meters and Gauges: Refer to Section 22 05 19 - Meters and Gages for Plumbing Piping. F. Supports, Anchors and Seals: Refer to Section 22 05 29 - Hangers and Supports for Plumbing Piping. 2.03 PIPE: Material Service A. Copper water tube, hard temper, ASTM B88. Type K Domestic water lines under building. Water service pipe 2" and smaller. Type L Above ground domestic water lines. B. Brass pipe, Schedule 40, chromium Exposed piping connections for plated. ASTM B43. plumbingfixtures. Rohrbach Associates PC DOMESTIC WATER PIPING 22 11 16-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2.04 FITTINGS: A. Copper water tube cast bronze or wrought copper: 1. Solder joint type. ANSI B16.18 and B16.22-63. 2. Pressure Seal pipe joining system, copper press fittings, 1/2" to 4” in diameter. ASME B16.18, ASME B16.22. O-rings for copper press fittings shall be EPDM. Installation per manufacturer’s recommendations. 3. Mechanical grooved and roll-groove copper piping system and fittings: may be used as approved by code for copper piping. All components shall be by one manufacturer. System installation shall be in accordance with the manufacturer's recommendations. B. Brass pipe: Cast bronze screwed, 125 pound, flat band water pattern, chromium plated, for chromium plated pipe. C. Mechanical grooved and roll-groove pipe coupling and fittings: Victaulic may be used as approved by Code for copper piping. Gasket type to be used shall be appropriate for intended service. All components shall be by one manufacturer. System installation shall be in accordance with the manufacturer's recommendations. 2.05 JOINTS A. Copper water tube: 1. Use non-corrosive 95-5 tin-antimony solder, cut pipe square, clean, ream and polish tube ends and inner surfaces of fittings, apply flux and solder joint as recommended by manufacturer of solder type fittings. 2. Pressure Seal pipe joining system, copper press fittings, 1/2" to 4” in diameter. ASME B16.18, ASME B16.22. O-rings for copper press fittings shall be EPDM. 3. Mechanical grooved and roll grooved couplings: Grooved couplings may be used as approved by code for copper piping. Gasket type to be used shall be appropriate for intended service. All components shall be by one manufacturer. System installation shall be in accordance with the manufacturer's recommendations. 2.06 NIPPLES AND UNIONS A. All nipples shall conform to size, weight and strength of adjoining pipe. When length of unthreaded portion of nipple is less than 1-1/2", use extra strong nipple; do not use close nipples. B. For pipe 2" and smaller, use screwed unions, for pipe 2-1/2" and over use flanged unions. C. Install unions in the following locations so that a minimum amount of pipe need be disassembled: 1. Long runs, at intervals of 80 feet. 2. In by-pass around equipment, valves, and controls. 3. In connections to equipment. 4. Where indicated on drawings. D. Dielectric unions shall be installed between any connection of copper pipe and ferrous piping or equipment. In grooved piping systems, provide Clearflo by Victaulic. 2.07 AIR VENTS A. Manual Air Vents: Bell & Gossett Model No. 17SR. B. Automatic Air Vents: Bell & Gossett Model No. 7 Rohrbach Associates PC DOMESTIC WATER PIPING 22 11 16-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2.08 BACKFLOW PREVENTERS A. Reduced Pressure Zone Backflow Preventer: 1. General: A reduced pressure zone backflow preventer shall be installed at each cross connection or at the water meter to prevent back-siphonage and backpressure backflow of hazardous materials into the potable water supply. 2. The device shall consist of a pressure differential relief valve located in a zone between two positive seating check valves. The assembly shall include two tightly closing shut-off valves before and after the device, test cocks and a protective strainer upstream of the No. 1 shut-off valve. The reduced pressure zone backflow preventer shall have all access port covers secured with stainless steel screws which are bolted to valve body. Vent outlet to have suitable connections for an air gap. 3. The device shall meet the requirements of ANSI/ASSE Standard 1013 and AWWA Standard C506, be listed by IAPMO (UPC) and be approved by FCCCHR at USC. Provide with air gap fitting for discharge. Basis of design to be: a. Watts Regulator Co. Series 009 – size 3/4" thru 2". b. Watts Regulator Co. Series 909 – size 3/4" thru 10". B. Pressure Vacuum Breakers: A pressure anti-siphon vacuum breaker shall be installed at all threaded hose connections and where indicated on the plans to prevent the back-siphonage of contaminated water. This assembly is not to be used where there is a possibility that a back pressure condition may develop. The assembly will incorporate an acetyl bonnet with silicone rubber o-ring seal and silicone rubber seat disc. The valve shall have replaceable seats. Check assembly shall be guided over its full stroke by V notched guides. The assembly shall meet the A@ requirements of ANSI/ASSE Standard 1020. Where vacuum breaker is not integral to trim, unit shall be equal toWatts Regulator Company Series 800M4QT. 2.09 WATER HAMMER ARRESTORS A. Water hammer arrestors shall be piston type with seamless copper chamber, two O-ring piston and a 60 psi charge. Water hammer arrestors shall be sized, tested and certified in accordance with the Plumbing and Drainage Institute Standard PDI-WH201 and American Society of Sanitary Engineering Standard ASSE-1010. PART 3 - EXECUTION 3.01 INSPECTION A. General: Examine areas and conditions under which domestic water piping systems materials and products are to be installed. Do not proceed with work until unsatisfactory conditions have been corrected in a manner acceptable to Installer. 3.02 INSTALLATION OF BASIC MATERIALS AND PRODUCTS A. General: Install basic materials and products as per manufacturers’ recommendations, Uniform and International Plumbing Codes, local code requirements and as required to meet system pressure and performance requirements. B. Valves 1. Refer to Section 22 05 23 - General Duty Valves for Plumbing Piping. 2. Locate valves for easy access and operation. Do not locate valves with stems below horizontal. Rohrbach Associates PC DOMESTIC WATER PIPING 22 11 16-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Sectional Valves: Install on each branch and riser, close to main, where branch or riser serves 2 or more plumbing fixtures and elsewhere as indicated. 4. Shutoff Valves: Install on inlet and outlet of each domestic waterequipment item and elsewhere as indicated. 5. Check Valves: Install on discharge side of each pump, and elsewhere as indicated. C. Piping Specialties: Refer to Section 22 05 00 - Common Work Results for Plumbing. D. Expansion Compensation Products: Refer to Section 22 05 16 - Expansion Fittings and Loops for Plumbing Piping. E. Meters and Gauges: Refer to Section 22 05 19 - Meters and Gages for Plumbing Piping. F. Supports and Anchors: Refer to Section 22 05 29 – Hangers and Supports for Plumbing Piping and Equipment. 3.03 DOMESTIC WATERPIPING A. Install pipe for all domestic waterand domestic water systems as indicated on drawings, as called for in other sections, and as specified herein. B. Arrange and install piping approximately as indicated; straight, plumb, and as direct as possible; form right angles on parallel lines with building walls. Keep pipes close to walls and avoid interference with other trades. Locate groups of pipes parallel to each other; space at a distance to permit applying full insulation and to permit access for servicing valves. Most piping to be run in concealed locations unless indicated exposed, or in equipment rooms. Locate piping to avoid ductwork. C. Install horizontal piping as high as possible without sags or humps so that proper grades can be maintained for drainage. D. Check all piping for interference with other trades; avoid placing water pipes over electrical equipment. E. Where rough-in is required for equipment furnished by others, verify exact rough-in dimension with owner or equipment supplier before roughing-in. F. Extend cold water and hot water piping to each fixture and other equipment requiring water supplies. G. Pitch pipes to accessible drainage point where unions, plugged tees or drainage valves shall be provided. H. Connect branch-feed piping to mains at horizontal centerline of mains; connect run-out piping to branches at horizontal centerline of branches. I. Pipes built into masonry or concrete construction shall be wrapped with tar paper or burlap to prevent bonding to the concrete. J. No pipe shall be located in an outside wall or other location where freezing is likely to occur. K. No pipe shall be in contact with, or attached to, a structural member in a manner that causes the transmission of noise to the structure. Block ends of runs to prevent movement due to water hammer. Rohrbach Associates PC DOMESTIC WATER PIPING 22 11 16-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3.04 EQUIPMENT CONNECTIONS A. Refer to Section 22 11 23 - Domestic Water Pumps, 22 33 00 - Electric Domestic Water Heaters, 22 34 00 - Fuel Fired Domestic Water Heaters, and 22 35 00 - Domestic Water Heat Exchangers. B. General: Connect domestic waterpiping system to plumbing equipment as indicated, and comply with equipment manufacturer's instructions where not otherwise indicated. Install shutoff valve and union on supply and return, drain valve on drain connection. 3.05 INSTALLATION OF FIXTURES A. Refer to Section 22 40 00 - Plumbing Fixtures, 22 45 00 - Emergency Plumbing Fixtures, and 22 47 00 - Drinking Fountains and Water Coolers. B. General: Connect water piping system to plumbing fixtures as indicated, and comply with manufacturer's instructions where not otherwise indicated. C. Water supply to all fixtures and containers shall be so installed as to prevent back siphonage of polluted water into the water supply. All supplies shall be either above the flood rim of the fixture or separated from the drainage end by means of approved vacuum breakers. 3.06 INSTALLATION OF BACKFLOW PREVENTERS A. Install backflow preventers where required per local code and in accordance with manufacturers = recommendations. Backflow preventers to be installed accessible for testing, installing contractor shall provide testing by a certified backflow assembly tester at time of installation as required by the Uniform Plumbing Code. Install air gap fitting and pipe to nearest floor drain. 3.07 INSTALLATION OF WATER HAMMER ARRESTORS A. Install water hammer arrestors as indicated on the drawings and as required per Plumbing and Drainage Institute Standard PDI-WH201. Water hammer arrestors to be installed in accessible locations where possible. 3.08 INSTALLATION OF PLUMBING SPECIALTIES A. General: Install plumbing specialties and valves as per manufacturer’s installation instructions. B. Provide unions, valves to units at each connection as required by inspection. 3.09 HYDROSTATIC TESTING A. General: New water mains shall be subject to hydrostatic testing in accordance with AWWA C600 and other applicable AWWA Standards of latest revision and the following supplemental instructions. B. Supplemental Instructions: 1. After disinfection, all newly laid pipe or any valved section thereof shall be subject to a hydrostatic pressure of 1.5 X the working pressure at the point of testing or 100 psig, whichever is greater. 2. The test procedures shall: a. Not exceed pipe or thrust restraint design pressures. b. Be of at least 4-hour duration. c. Not exceed the rated pressure of the valves or hydrants. Rohrbach Associates PC DOMESTIC WATER PIPING 22 11 16-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Each valved section of pipe shall be filled with water slowly and the specified test pressure shall be applied by means of a pump connected to the pipe. 4. Before applying the specified test pressure, air shall be expelled completely from the pipe, valves and hydrants. 5. Any damaged or defective pipe, fittings, valves or hydrants that are discovered following the pressure test shall be repaired or replaced with sound material and the test shall be repeated. 6. A leakage test shall be conducted concurrently with the pressure test. Leakage shall be defined as the quantity of water that must be supplied into the newly laid pipe, or any valved section thereof, to maintain test pressure. 7. No pipe installation will be accepted where leakage is observed. 3.10 DISINFECTION A. General: Upon completion of a newly installed piping or when repairs to an existing pipe are made, the piping shall be disinfected according to instructions listed in AWWA C601, local codes, local utility requirements, and the following supplemental instructions. B. Repairs: Repairs to mains and plumbing shall be disinfected by swabbing with hypochlorite and flushing in accordance with AWWA C601. END OF SECTION 22 11 16 Rohrbach Associates PC DOMESTIC WATER PIPING 22 11 16-7 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC DOMESTIC WATER PIPING 22 11 16-8 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 13 16 SANITARY WASTE AND VENT PIPING PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Contractor shall furnish all equipment, materials, tools, labor and supervision necessary to fabricate and install complete piping system as required by the drawings and this section. 1. Extent of sanitary waste and vent piping work is indicated on drawings and schedules, and by requirements of this section. 1.03 QUALITY ASSURANCE A. UPC Compliance: Fabricate and install sanitary waste and vent piping in accordance with IAMPO "Uniform Plumbing Code". B. IPC Compliance: Fabricate and install sanitary waste and vent piping in accordance with the "International Plumbing Code". C. Plumbing and Drainage Institute: Fabricate and install domestic water piping with Standard PDI- WH201. 1.04 SUBMITTALS A. Submit manufacturer’s catalog cuts for each type of device to be used. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Floor Drains 1. Jay R. Smith 2. Jonespec 3. Josam 4. Wade 5. Watts 6. Zurn B. Trench Drains 1. Aco Drain 2. ABT, Inc. (Polydrain) Rohrbach Associates PC SANITARY WASTE AND VENT PIPING 22 13 16-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2.02 BASIC MATERIALS AND PRODUCTS A. General: Provide piping materials and factory-fabricated piping products of sizes, types, pressure ratings, temperature ratings and capacities as indicated. Where not indicated, provide proper selection as determined by Installer to comply with installation requirements. Provide materials and products complying with International and Uniform Plumbing Codes. Provide sizes and types matching piping and equipment connections; provide fittings of materials which match pipe materials used in sanitary waste and vent piping systems. Where more than one type of materials or products are indicated, selection is Installer's option. B. Piping Specialties: Refer to Section - 22 05 00 - Common Work Results for Plumbing. C. Supports, Anchors and Seals: Refer to Section 22 05 29 - Hangers and Supports for Plumbing Piping. 2.03 PIPE: Material Service A. Cast iron soil pipe, service Below grade sanitary sewers under building. class, bell and spigot, Above ground soil, waste, and vent. asphalt coated, ASTM A74. B. Cast iron soil pipe, Below grade sanitary sewers, above service class, no hub, ground soil, waste, and vent as asphalt coated CISPI 301 or permitted by local code. ASTM A-888. C. Copper water tube, hard temper, ASTM B88. Type K Underground condensate drain line. Type M Above ground soil, waste, and vent up to and including 2-1/2" diameter. Above ground condensate drain lines. As permitted by local code. D. Brass pipe, Schedule 40, chromium Exposed piping connections for plated. ASTM B43. plumbing fixtures. 2.04 FITTINGS: A. Material and strength of fitting for cast iron sewer pipe, clay sewer pipe and concrete sewer pipe shall conform to pipe as per ASTM Standards. B. Copper drainage tube: Cast bronze fittings, solder joint fittings. ANSI B16.23. C. Brass pipe: Cast bronze screwed, 125 pound, flat band water pattern, chromium plated, for chromium plated pipe. 2.05 JOINTS A. Vitrified clay and concrete pipe: Pipe manufacturer's standard preformed pre-set plastic or rubber joint, installed in accordance with manufacturer's instructions. Acceptable manufacturers: Amvit, Tylox or Kent. Rohrbach Associates PC SANITARY WASTE AND VENT PIPING 22 13 16-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Cast iron bell and spigot soil pipe: Pack joints with oakum, fill with molten lead at one pouring, caulk solid flush with hub rim. If approved by Code, pre-set plastic or neoprene joint may be used, ASTM C 564. C. Cast iron no-hub pipe: Coupling assembly tightened by torque wrench, CISPI 310, ASTM C 564. D. Copper drainage tube: Use non-corrosive 50-50 solder, cut pipe square, clean, ream and polish tube ends and inner surface of fittings, apply flux and solder joint as recommended by manufacturer of solder type fittings. Use same method for copper refrigerant pipe, except use silver solder with 5% silver content, or equal strength brazing alloy. 2.06 VENTS A. Vents through the roof shall be cast iron long increasers beginning at 12" under the roof and extending at least above the highest possible water level on the roof but in no case less than 8". Size increases as follows: Vent Size Increase To 1-1/4" and 1-1/2" 3" minimum 2" and 2-1/2" 4" minimum 3" 5" 4" 6" 2.07 FLOOR DRAINS A. Shall be of the style as called for in fixture schedule. B. Drains without integral traps shall have service class p-traps. 2.08 CLEANOUTS A. In floors of finished areas: cast iron caulking ferrule for soil pipe hub with brass countersunk plug and cast brass round flush access cover with polished top. B. In floors of unfinished areas: cast iron with tapered body for caulking into soil pipe hub, with brass countersunk plug. C. In walls of finished areas: cast brass raised head plug and round stainless steel cover plate with polished top and countersunk cover screw. Provide with caulking ferrule where installed in cast iron soil pipe. D. In walls of unfinished areas: cast brass raised head, iron pipe size male threads. Provide with caulking ferrule where installed in iron soil pipe. PART 3 - EXECUTION 3.01 INSPECTION A. General: Examine areas and conditions under which sanitary waste and vent piping systems materials and products are to be installed. Do not proceed with work until unsatisfactory conditions have been corrected in a manner acceptable to Installer. 3.02 INSTALLATION OF BASIC MATERIALS AND PRODUCTS A. General: Install basic materials and products as required per manufacturers recommendations, = International and Uniform Plumbing Codes, local code requirements and as required to meet the intent of the documents. Rohrbach Associates PC SANITARY WASTE AND VENT PIPING 22 13 16-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. No soil or waste pipe shall be covered by earth or construction without first being proved free of leaks by a hydrostatic test of at least 10 feet head. C. Install vents in practical alignment and supported with constant pitch back to the drainage system, concealed from finished spaces, unless shown or directed otherwise. D. Soil, waste and vent connections to fixtures shall be accurately located and concealed from finished spaces, unless indicated otherwise. E. Connections to horizontal branches shall be at 45 deg. angle using Wye or Tee-Wye. Connection to vertical stacks shall be with Sanitary Tee or Tee-Wye at 45 deg. 3.03 SANITARY WASTE AND VENT PIPING A. Install pipe for all sanitary waste and vent systems as indicated on drawings, as called for in other sections, and as specified herein. B. Arrange and install piping approximately as indicated; straight, plumb, and as direct as possible; form right angles on parallel lines with building walls. Keep pipes close to walls and avoid interference with other trades. Locate groups of pipes parallel to each other; space at a distance to permit applying full insulation and to permit access for servicing valves. Most piping to be run in concealed locations unless indicated exposed, or in equipment rooms. Locate piping to avoid ductwork. C. Provide proper support to maintain uniform fall of 1/4" per foot for lines 3" and smaller and 1/8" per foot for lines 4" and larger. Protect all openings against the entrance of dirt. Where piping must cross footings, the piping shall cross under footings unless noted otherwise on the drawings. D. Check all piping for interference with other trades, avoid placing water pipes over electrical equipment. E. Where rough-in is required for equipment furnished by others, verify exact rough-in dimension with owner or equipment supplier before roughing-in. F. Piping Specialties: Refer to Section 22 05 00 - Common Work Results for Plumbing. G. Supports, Anchors and Seals: Refer to Section 22 05 29 - Hangers and Supports for Plumbing Piping. H. Equipment Connections 1. General: Connect sanitary waste and ventpiping system to plumbing equipment as indicated, and comply with equipment manufacturer's instructions where not otherwise indicated. Install shutoff valve and union on supply and return, drain valve on drain connection. I. Field Quality Control 1. Piping Tests: Test sanitary waste and ventpiping in accordance with testing requirements of Division-22 Basic Materials and Methods, Section 22 00 10 - Plumbing General Provisions. 3.04 INSTALLATION OF CLEANOUTS A. Provide a cleanout at the base of each stack where the sewer leaves the building and at other points where required by code and good practice. Cleanout spacing shall not exceed 50'-0" on long runs. Cleanouts shall be the same size as pipe up to and including 4" and 4" for 4" or larger pipes. Cleanouts for concealed pipes shall be set flush with floor and wall surfaces. Rohrbach Associates PC SANITARY WASTE AND VENT PIPING 22 13 16-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3.05 INSTALLATION OF FLOOR DRAINS A. Obtain exact finish floor levels from the General Contractor and set floor drain top rims accurately to proper level. Allow for proper slope towards drains. 3.06 INSTALLATION OF FIXTURES A. Refer to Section 22 40 00 - Plumbing Fixtures, 22 45 00 - Emergency Plumbing Fixtures, and 22 47 00 - Drinking Fountains and Water Coolers. END OF SECTION 22 13 16 Rohrbach Associates PC SANITARY WASTE AND VENT PIPING 22 13 16-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC SANITARY WASTE AND VENT PIPING 22 13 16-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 40 00 PLUMBING FIXTURES PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary for the plumbing fixture installation as required by the drawings and this section. B. Fixtures, trim and accessories shall be of type and model numbers as scheduled on the drawings. 1.03 SUBMITTALS A. Submit catalog cuts giving manufacturer's model numbers, fixture and rough-in dimensions, and construction material for each type of fixture, trim and accessory scheduled. B. Submit to General Contractor cut-out template for all sinks which are to be installed in countertops. 1.04 QUALITY ASSURANCE A. ANSI/NSF 372 Certification: All potable water supply piping valves (excluding main gate valves greater than 2”) shall meet the requirements of ANSI/NSF 372 Certification, Drinking Water System Components, Lead Content. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Vitreous China Fixtures 1. American Standard 2. Crane 3. Eljer 4. Kohler 5. Zurn 6. Sloan B. Stainless Steel Sinks 1. Elkay 2. Just 3. Kohler C. Trim 1. Chicago Faucet Rohrbach Associates PC PLUMBING FIXTURES 22 40 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 D. Carriers 1. Jay R. Smith 2. Jonespec 3. Josam 4. Wade 5. Watts 6. Zurn E. Mixing Valves 1. Leonard 2. Powers 3. Symmons 4. Apollo 5. Lawler 2.02 VITREOUS FIXTURES A. Vitreous ware shall be non-absorbant, even color, unwarped, two-fired vitreous china, grade "A" as rated by the Bureau of Standards. B. Vitreous fixtures shall be white, except where other colors are called for in the schedule. 2.03 STAINLESS STEEL SINKS A. Stainless steel sinks shall be fabricated from 18 gauge nickel-bearing type 302 stainless steel, with satin finish, sound deadening treatment and 3/16" drop down ledge. Provide with channel and pull down clips to ensure tight seal between sink and countertop. 2.04 TRIM A. Trim to include supply pipes, stop valves, faucets, tail pieces, strainers, waste and traps. Floor and wall plates shall be brass. Exposed trim shall be chrome plated. B. Potable water supply piping and fixtures (excluding toilets, urinals, fill valves, flush valves, and shower valves) shall meet the certification requirements of ANSI/NSF 372 – Drinking Water System Components, Lead Content. C. Stop valves shall be compression type with loose key control. D. P-trap shall be adjustable 18 gauge tubular brass. Where offset P-traps are required for handicapped accessible lavatories, offset and P-trap shall be insulated with Handi Lav-Guard by Truebro, or equal. When supply risers are exposed, they shall be insulated with Handi Lav-Guard by Truebro, or equal. E. Trim shall be considered "exposed" even when concealed behind base cabinets having doors. F. Mixing valve, transformer, or piping under the counter shall be covered with Lav-Shield by Truebro or equal in areas where a cabinet does not cover them. PART 3 - EXECUTION 3.01 Install fixtures and make water supply, waste and vent connections as indicated on the drawings. 3.02 Set fixtures in center of stalls, between partitions where required. Dimensions for spacing shall be verified with General Contractor. Fixtures in ADA accessible stalls shall be installed with the flush valve handle to the open side of the stall, where applicable. Rohrbach Associates PC PLUMBING FIXTURES 22 40 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3.03 Setting shall be absolutely tight and rigid on proper ground. Use Miracle Adhesive Corporation Tub-Caulk or approved equal pointing material under all setting surfaces. 3.04 Wall hung fixtures shall be securely hung. All wall hung fixtures shall have carriers unless other mounting means are approved by Design Professional. Mounting heights shall be as indicated on Architectural elevations, and in accordance with the requirements of the ADA. 3.05 Chair carriers shall be securely braced to construction and shall be concealed with feet concealed in floor. Where feet cannot be concealed in floor, provide stub feet. Carriers for urinals shall have thrust bolts at bottom. Carriers for lavatories and electric water coolers shall have mounting plate type hanger or concealed arms as required by the fixture schedule. Carriers shall be coordinated with plumbing fixtures. 3.06 Fixtures shall be covered after they are set to prevent damage during the balance of construction. At the conclusion of work, the covering shall be removed and the fixtures properly cleaned. 3.07 Contractor shall be responsible for the protection of the fixtures until acceptance by Owner. Damaged fixtures shall be replaced at no additional cost to Owner. 3.08 Joints of lavatories with counter and/or wall, sinks with wall, urinals with wall and water closets with wall and/or floor shall be caulked with transparent silicone caulk by Contractor. END OF SECTION 22 40 00 Rohrbach Associates PC PLUMBING FIXTURES 22 40 00-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC PLUMBING FIXTURES 22 40 00-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 45 00 EMERGENCY PLUMBING FIXTURES PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary for the plumbing fixture installation as required by the drawings and this section. B. Fixtures, trim and accessories shall be of type and model numbers as scheduled on the drawings. 1.03 QUALITY ASSURANCE A. ANSI Compliance: Comply with ANSI Z358.1 - 1998 "Emergency Eyewash and Shower Equipment," as applicable to the provision and installation of emergency fixtures. 1.04 SUBMITTALS A. Submit catalog cuts giving manufacturer's model numbers, fixture and rough-in dimensions, and construction material for each type of fixture, trim and accessory scheduled. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Emergency Fixtures 1. Bradley 2. Guardian 3. Haws PART 3 - EXECUTION 3.01 Install fixtures and make water supply, waste and vent connections as indicated on the drawings. 3.02 Fixtures shall be covered after they are set to prevent damage during the balance of construction. At the conclusion of work, the covering shall be removed and the fixtures properly cleaned. 3.03 Contractor shall be responsible for the protection of the fixtures until acceptance by Owner. Damaged fixtures shall be replaced at no additional cost to Owner. END OF SECTION 22 45 00 Rohrbach Associates PC EMERGENCY PLUMBING FIXTURES 22 45 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC EMERGENCY PLUMBING FIXTURES 22 45 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 22 61 13 MEDICAL GAS PIPING FOR HEALTHCARE FACILITIES PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 22 00 10 - Plumbing General Provisions are applicable to work required of this Section. 1.02 DESCRIPTION OF WORK A. Work under this section shall include furnishing, installing and testing complete medical gas piping systems as detailed on drawings. B. Electrical wiring of master alarm panels and area alarm panels associated with systems shall be part of the mechanical contract. C. All systems shall be complete in every respect and ready to be put into operation. All material used shall be new and of the best grade and quality obtainable, and workmanship shall be first class in every respect. 1.03 QUALITY ASSURANCE A. Installation shall adhere to the recommendations of the National Fire Protection Association (NFPA) as set forth in the latest edition of NFPA 99, Standard for Health Care Facilities and the standards for Medical-Surgical Vacuum Systems in Hospitals as set forth in Compressed Gas Association (CGA) Pamphlet No. P-2.1, Second Edition 1967. This contractor shall be responsible for compliance with all local, state or federal codes applicable to this installation. 1.04 SUBMITTALS A. Submittal data for the medical gas materials shall consist of shop drawings and/or catalog cuts showing technical data necessary to evaluate the material, to include dimensions, ratings, wiring diagrams and other descriptive data necessary to describe fully the item proposed and its operating characteristics. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Medical Gas Piping System 1. BeaconMedaes B. One manufacturer shall supply the medical gas piping systems. This manufacturer shall have a product specialist available to periodically check with the contractor during initial installation of the pipeline systems and a separate service organization to certify the systems. 2.02 PIPING MATERIALS A. All piping shall be seamless medical gas copper tubing, type "L", hard drawn, with braze joint fittings, ASTM B819, Standard Specification for Seamless Copper Tube for Medical Gas Systems. B. Fittings shall be wrought copper, brass or bronze designed expressly for brazed connection. Rohrbach Associates PC MEDICAL GAS PIPING FOR HEALTHCARE FACILITIES 22 61 13-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Brazing alloy shall be silver brazing alloy or equivalent alloy at least 1000 degrees melting point. D. Flux shall not be used for copper-to-copper joints. Flux shall be used for joining copper to brass or bronze. In those cases where flux is used, particular care shall be exercised in applying the flux to avoid leaving any excess inside the completed joints. 2.03 AREA/ZONE VALVES A. Valve rough-in box shall be constructed of extruded aluminum. Finishing window frame shall consist of anodized extruded-aluminum sections with mitered welded corners. It shall have a shatter-resistant clear rigid vinyl window with pull ring to remove window in an emergency. The window shall be easily replaced without the use of special tools and be labeled: "Caution-Close Only in Emergency" and "Pull Ring for Access." B. Finishing window assembly shall allow for plaster adjustment up to 1". C. Valves shall be bolted union-ball type with Buna-N seals and chrome-plated tubing extensions. Color-coded gas identification labels shall be supplied for each valve assembly. Valves shall require only a quarter turn of the handle to completely open or close and shall be cleaned for oxygen service. The box shall be designed so that when a valve is closed the window cannot be installed. D. Downstream of each valve, in the tubing extension within the box, shall be mounted a 1-1/2" diameter line-pressure monitoring gauge. E. Size and quantity of valve boxes shall be as indicated on plans. PART 3 - EXECUTION 3.01 INSTALLATION A. Piping System: 1. All copper pipe, tubing, valves, fittings, station outlets and other piping components shall be precleaned and prepared for oxygen service by the manufacturer prior to installation in accordance with CGA G4.1, Cleaning Equipment for Oxygen Service, except fittings shall be permitted to be cleaned by a supplier or agency other than the manufacturer. 2. All joints in the piping, except those at equipment requiring screwed connections, shall be made with silver brazing alloy or similar high melting point at least 1000 degrees F brazing metal. During the brazing of pipe connections, the interior of the pipe shall be purged continuously with nitrogen. The outside of the tube and fittings shall be cleaned by washing with hot water after assembly. 3. Threaded joints in piping systems shall be tinned or made up with polytetrafluorethylene tape or other thread sealants suitable for oxygen service. Sealants shall be applied to the male threads only. 4. All piping shall be supported with pipe straps or hangers at appropriate intervals and NOT supported by other piping. 5. All pipe and tubing shall be labeled or painted to indicate its gas content. Labeling shall appear on the piping at intervals of not more than 20 feet and a least once in each room and each story traversed by the piping system. Where supplementary color identification of piping is used, it shall be in accordance with the gases and colors indicated in CGA Pamphlet C-9. 6. Piping exposed to physical damage shall be adequately protected. Rohrbach Associates PC MEDICAL GAS PIPING FOR HEALTHCARE FACILITIES 22 61 13-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Pressure Testing 1. After installation of the piping and valves, but before installation of the service outlets and gauges, the line shall be blown clear by means of oil-free, dry air or nitrogen. 2. After installation of the rough-in portion of service outlets, but before closing of the walls, each section of the piping system shall be subjected to a test pressure of one and one- half (1-1/2) times the maximum working pressure, but not less than 150 psig, with oil-free, dry air or nitrogen. This test pressure shall be maintained until each joint has been examined for leakage by means of soapy water or other effective means of leak detection safe for use with oxygen. All tests shall be witnessed by the Owner's inspector or representative and shall be approved. 3. All leaks shall be repaired and the section retested. 4. After completing the testing of each individual piping system, all of the medical gas systems shall be subjected to a 24-hour standing pressure test at one and one-half (1- 1/2) times the maximum working pressure, but not less than 150 psig. The test gas shall be oil-free, dry air or nitrogen. The main line shut-off valve shall be closed during the test. 5. After completion of the above test procedure the finishing assemblies of station outlets and all components (e.g. pressure switches, gauges, relief valves, etc.) shall be installed and all medical gas piping systems shall be subjected to a 24-hour standing pressure test at 20 percent above the normal operating line pressure. The main line shut-off valve shall be closed during this test. 6. Leaks, if any, shall be located, repaired and the system retested. 3.02 CROSS-CONNECTION TESTING, CERTIFICATION AND START-UP A. Cross-connection testing and certification of the medical gas system must be performed by factory trained technicians of the equipment manufacturer or qualified independent agency. Medical gas systems shall be tested in accordance with NFPA 99. The alarm system shall also be tested in accordance with NFPA 99. In addition to cross-connection testing, this specification shall require the equipment manufacturer or qualified independent agency to test each individual pipeline systems component for performance to design specifications and make any necessary adjustments to ensure a complete and working system. Part of this testing and certification shall be to identify which zone valves serve which room outlets and label zone with rooms served. The contractor shall obtain and present to the owner a notarized letter of pipeline certification from the equipment manufacturer. This letter of certification shall indicate: 1. That the system is free of crossed connections. 2. That all systems components perform to the manufacturer's design specification. 3. That all systems components have been adjusted in accordance with the manufacturer's recommendations. Rohrbach Associates PC MEDICAL GAS PIPING FOR HEALTHCARE FACILITIES 22 61 13-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 4. That the equipment manufacturer has provided Owner instruction and training on equipment installed. END OF SECTION 22 61 13 Rohrbach Associates PC MEDICAL GAS PIPING FOR HEALTHCARE FACILITIES 22 61 13-4 DIVISION 23 HEATING VENTILATING AND AIR CONDITIONING Blank Page Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 00 10 HVAC GENERAL PROVISIONS PART 1 - GENERAL 1.01 GENERAL A. Refer to Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements, which all apply to work under this section. 1.02 DESCRIPTION OF WORK A. This section applies to all work under the HVAC contract. This shall include, but not necessarily be limited to, the following: 1. Piping Insulation 2. Ductwork for Air Distribution 3. Grilles, Registers, Diffusers and Dampers 4. Exhaust Fans and Ducts 5. Thermostats and Control Wiring 6. Insulation of Ducts and Plenums 7. Hydronic Piping B. The work shall include all materials, equipment and labor required for complete and properly functioning HVAC systems. C. Drawings for HVAC work are in part diagrammatic, intended to convey the scope of work and indicate general arrangement of equipment, piping and approximate sizes and locations of equipment and materials. D. Where job conditions require reasonable changes in indicated locations and arrangements, make such changes without additional cost to Owner. E. Because of the scale of the drawings, certain piping or items such as unions or fittings may not be shown, but where such items are required by other sections of the specifications, or where they are required by the nature of the work, they shall be furnished and installed. F. All elements of the construction shall be performed by workmen skilled in the particular craft involved, and regularly employed in that particular craft. G. All work shall be performed in a neat, workmanlike manner in keeping with the highest standards of the craft. 1.03 CODES AND STANDARDS A. All work shall be done in accordance with the applicable portion of the following codes and standards: 1. International Mechanical Code 2. Uniform Plumbing Code 3. International Building Code 4. National Electric Code (NEC) 5. National Fire Protection Association Standards (NFPA) 6. Local Utility Company Requirements 7. Local Codes, all trades 8. Standards of ASME, ASHRAE, NEMA, IEEE, AGA, SMACNA 9. Occupational Safety and Health Administration (OSHA) 10. Underwriters Laboratories, Inc. (U.L.) Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 11. Iowa Administrative Codes 12. Americans With Disabilities Act (ADA) B. Contractors shall familiarize themselves with all codes and standards applicable to their work and shall notify Design Professional of any discrepancies between the design and applicable code requirements so that any conflicts can be resolved. Where two or more codes or standards are in conflict, that requiring the highest order of workmanship shall take precedence, but such questions shall be referred to Design Professional for final decision. C. Where drawings or specifications call for workmanship or materials in excess of code requirements, a lower grade of construction will not be permitted. 1.04 REQUIREMENTS & FEES OF REGULATORY AGENCIES A. Secure all required permits and pay for all inspections, licenses and fees required in connection with the HVAC work. Contractor shall post all bonds and obtain all licenses required by the State, City, County and Utility. 1.05 HVAC DRAWINGS A. The HVAC drawings indicate in general the building arrangement only, Contractor shall examine construction drawings to familiarize himself with the specific type of building construction, i.e. type of structural system, floors, walls, ceilings, room finishes and elevations. B. Drawings are intended to convey the scope of the work and to indicate the general arrangement and locations of ducts, piping and equipment. C. Contractor shall layout his own work and shall be responsible for determining the exact locations for equipment and rough-ins and the exact routing of piping and ducts so as to best fit the layout of the work. D. Contractor shall take his own field measurements for verifying locations and dimensions: scaling of the drawings will not be sufficient for laying out the work. E. Because of the scale of the drawings, certain basic items such as pipe fittings and valves may not be shown, but where such items are required by code or by other sections of the specifications, such items shall be furnished and installed. 1.06 ACTIVE SERVICES A. Contractor shall be responsible for verifying exact location of all existing services prior to beginning work in that area. B. Existing active services, i.e., water, gas, sewer, electric, when encountered, shall be protected against damage. Do not prevent or disturb operation of active services which are to remain. C. When active services are encountered which require relocation, Contractor shall make request to authorities with jurisdiction for determination of procedures. D. Where existing services are to be abandoned, they shall be terminated in conformance with requirements of the authorities having jurisdiction. 1.07 SITE INSPECTION A. Contractor shall inspect the site prior to submitting bid for work to familiarize himself with the conditions of the site which will affect his work and shall verify points of connection with utilities, routing of outside piping to include required clearances from any existing structures, trees or other obstacles. Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Extra payment will not be allowed for changes in the work required because of Contractor's failure to make this inspection. 1.08 COORDINATION AND COOPERATION A. It shall be Contractor's responsibility to schedule and coordinate his work with the schedule of the General Contractor so as to progress the work expeditiously, and to avoid unnecessary delays. B. Contractor shall fully examine the drawings and specifications for other trades and shall coordinate the installation of his work with the work of the other contractors. Contractor shall consult and cooperate with the other contractors for determining space requirements and for determining that adequate clearance is allowed with respect to his equipment, other equipment and the building. Design Professional reserves the right to determine space priority of the contractors in the event of interference between piping, conduit, ducts and equipment of the various contractors. C. Drawings and specifications are intended to be complimentary. Any work shown in either of them, whether in the other or not, shall be executed according to the true intent and meaning thereof, the same as if set forth in all. Conflicts between the drawings and the specifications, or between the requirements set forth for the various contractors shall be called to the attention of Design Professional. If clarification is not asked for prior to the taking of bids, it will be assumed that none is required and that Contractor is in agreement with the drawings and specifications as issued. If clarification is required after the contract is awarded, such clarification will be made by Design Professional and his decision will be final. D. Special care shall be taken for protection for all equipment. All equipment and material shall be completely protected from weather elements, painting and plaster until the project is substantially completed. Damage from rust, paint and scratches shall be repaired as required to restore equipment to original condition. E. Protection of all equipment during the painting of the building shall be the responsibility of the Painting Contractor, but this shall not relieve Contractor of the responsibility for checking to assure that adequate protection is being provided. F. Where the final installation or connection of equipment in the building requires Contractor to work in finished areas of the building, Contractor shall be responsible that such areas are protected and are not marred, soiled or otherwise damaged during the course of such work. Contractor shall arrange with the General Contractor for patching and refinishing of such areas which may be damaged in this respect. 1.09 OPENINGS, CUTTING AND PATCHING A. Refer to Division 1 for additional cutting and patching information. B. Piping, sleeves and ducts passing through all fire or smoke rated floors, roofs, walls, and partitions shall be provided with firestopping. Space between wall/floor and pipe, sleeve, and/or duct shall be sealed with UL listed intumescent fire barrier material equivalent to rating of wall/floor. Where piping, sleeves and ducts pass through floors, roofs, walls and partitions that are not fire or smoke rated, penetrations shall be sealed with grout or caulk. C. Existing Structure: 1. Contractor shall provide cutting, lintels and patching, and patch painting in the existing structure, as required for the installation of his work, and shall furnish lintels and supports as required for openings. Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Cutting of structural support members will not be permitted without prior approval of the Design Professional. Extent of cutting shall be minimized; use core drills, power saws or other machines which will provide neat, minimum openings. 3. Patching shall match adjacent materials and surfaces and shall be performed by craftsmen skilled in the respective craft required. 1.10 MATERIALS AND EQUIPMENT A. All materials and equipment shall be the standard product of a reputable U.S.A. manufacturer regularly engaged in the manufacture of the specified item. Where two or more units are required of the same item, they shall be furnished by the same manufacturer except where specified otherwise. B. All material and equipment shall be installed in strict accordance with the manufacturer's recommendations. C. The equipment specifications cannot deal individually with any minute items such as parts, controls, devices, etc., which may be required to produce the equipment performance and function as specified, or as required to meet the equipment guarantees. Such items, when required, shall be furnished as part of the equipment, whether or not specifically called for. 1.11 SHOP DRAWINGS A. Contractor shall furnish, to Design Professional, complete sets of shop drawings and other submittal data. Contractor shall review and sign shop drawings before submittal. B. Shop drawings shall be bound into sets and cover related items for a complete system as much as practical and shall be identified with symbols or "plan marks" used on drawings. Incomplete, piecemeal or unbound submittals will be rejected. C. Submittals required by the various sections of the Project Manual include, but are not necessarily limited to those identified in the submittal schedule below. D. After award of contract, Contractor shall provide a completed submittal schedule including dates that the submittals will be to Design Professional for review. Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 E. Submit required information on the following items: CERTIFICATE OTHER SPEC DETAIL PRODINSTALL O & M OF DEMON- (SEE SECTION EQUIPMENT DWGS DATASAMPLESMETHODSMANUAL STRATION NOTES) 23 05 16 Expansion Fittings and X Loops for HVAC Piping 23 05 19 Meters and Gauges for X HVAC Piping 23 05 23 General Duty Valves for X HVAC Piping 23 05 53 HVAC Identification X 23 05 93 Testing, Adjusting and 1 Balancing for HVAC 23 07 00 HVAC Insulation X 23 09 00 Instrumentation and Control X X X X for HVAC 23 21 13 Hydronic Piping: Air Vents X X Press &Temp Test Station X Auto Flow Ctrl Valve X 23 31 13 Metal Ducts X X 1 23 33 00 Air Duct Accessories X X 23 36 00 Air Terminal Units X X 23 37 13 Diffusers, Registers and X Grilles NOTES: 1. Submit test reports as described in specification section. 2. Submit borehole log and record drawings. F. Design Professional will review shop drawings solely to assist contractors in correctly interpreting the plans and specifications. G. Contract requirements cannot be changed by shop drawings which differ from contract drawings and specifications. Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.12 OPERATION AND MAINTENANCE MANUALS A. Operation and maintenance manuals shall be submitted to Design Professional in duplicate upon completion of the job. Manuals shall be bound in a three ring hard-backed binder. Front cover and spine of each binder shall have the following lettering done: OPERATION AND MAINTENANCE MANUAL FOR HVAC SYSTEMS (PROJECT NAME) (LOCATION) (DATE) SUBMITTED BY (NAME AND ADDRESS OF CONTRACTOR) B. Provide a master index at the beginning of manual showing items included. Use plastic tab indexes for sections of manual. Each section shall contain the following information for equipment furnished under this contract: 1. Equipment and system warranties and guarantees. 2. Installation instructions. 3. Operating instructions. 4. Maintenance instructions. 5. Spare parts identification and ordering list. 6. Local service organization, address, contract and phone number. 7. Shop drawings with reviewed stamp of Design Professional and Contractor shall be included, if applicable, along with the items listed above. 8. Reports of all tests and demonstrations including certificate of owner instruction, testing and balancing report, etc. 1.13 TESTS AND DEMONSTRATIONS A. Tests Required: Piping shall be tested and proved tight under the following static pressures. Pressure shall be maintained for four (4) hours. System Pressure Hydronic Piping 150 psi (water) Steam Piping 150 psi (water) B. All systems shall be tested by Contractor and placed in proper working order prior to demonstrating systems to Owner. Contractor shall submit a report to Design Professional citing dates, times, pressures, and results of all tests performed. Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.14 TRAINING AND DEMONSTRATIONS A. Prior to acceptance of the HVAC installation, Contractor shall provide to Owner, or his designated representatives, all comprehensive training on essential features and functions of all systems installed, and shall instruct Owner in the proper operation and maintenance of such systems. 1. Provide adequate notice to Owner as to when instruction will be conducted so appropriate personnel can be present. 2. Prepare the instruction format for a minimum of four Owner Representatives. B. Equipment training: 1. Manufacturer's representatives shall provide instruction on each major piece of equipment. Contractor shall provide instruction on all other equipment. 2. Training sessions shall use the printed installation, operation and maintenance instruction materials included in the O&M manuals and emphasize preventative maintenance and safe operating procedures. 3. Training shall be performed by qualified factory trained technicians. 4. HVAC Contractor shall attend all sessions performed by the manufacturer's representative and shall add to each session any special information relating to the details of installation of the equipment as it might impact the operation and maintenance. 5. Equipment training shall occur as soon as possible after start up of the equipment and shall include hands-on operation. Training shall be provided for equipment listed in the table below. C. System training: 1. HVAC and Temperature Controls Contractors shall jointly conduct system operating training. These sessions shall include hands-on demonstrations of system wide start-up, operation in all possible modes, shut-down and emergency procedures. D. The following are minimum requirements for Owner instruction: SectionDescriptionHours Presented ByOthers PresentRemarks (Note 1) 23 00 10 HVAC System 8 Mech. Contractor Note 2 (Excluding Equipment) T.C. Contractor 23 09 00 Temperature Control 40 Manufacturer's Representative Note 3 System 1. Any unused hours shall be used at Owner's discretion during the first year of occupancy. 2. System training shall include, but not be limited to, valve locations, system routing, and air/water flow patterns, system start-up/shut-down/emergency procedures. 3. Training shall occur in several sessions over the course of the first year of operation. A minimum of four separate dates are required for temperature controls, two dates for chillers. E. Contractor shall submit to Design Professional a certificate, signed by Owner stating the date, time and persons instructed and that the instruction has been completed to Owner's satisfaction. An example of a certificate form is as follows: Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-7 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 CERTIFICATE OF SYSTEM DEMONSTRATION This document is to certify that Contractor has demonstrated the hereafter listed systems to Owner's representatives in accordance with the Contract documents and that the instruction has been completed to Owner's satisfaction. A. Project: B. System(s): C. Contractor's representatives giving instruction and demonstration: Contractor: NAMES DATE HOURS D. Owner's representatives receiving instruction: Owner: NAMES DATE HOURS Acknowledgement of demonstration: E. Contractor's Representative: signature date Owner's Representative: signature date Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-8 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.15 SUBSTITUTIONS A. Refer to Divisions 00 and 01. B. Where substitutions are approved, Contractor assumes all responsibility for physical dimensions and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of the substitution. 1.16 ACCEPTABLE MANUFACTURERS A. In most cases, equipment specifications are based on a specific manufacturer's type, style, dimensional data, catalog number, etc. Listed with the base specification, either in the manual or on the plan schedules are acceptable manufacturers approved to bid products of equal quality. These manufacturers are encouraged to submit to Design Professional at least 8 days prior to the bid due date drawings and catalog numbers of products to be bid as equals. B. Manufacturers who do not submit prior to bidding, run the risk of having the product rejected at time of shop drawing submittal. Extra costs associated with replacing the rejected product shall be the responsibility of Contractor and/or the manufacturer. C. If Contractor chooses to use a manufacturer listed as an equal, it shall be his responsibility to assure that the manufacturer has complied with the requirements in 'A' above. Contractor shall assume all responsibility for physical dimensions (including accessibility for maintenance), operating characteristics, and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of using the alternate manufacturer. D. Where a model or catalog number is provided, it may not be inclusive of all product requirements. Refer to additional requirements provided on the plans or in the specifications as required. Similarly, there may be additional requirements included in the model or catalog number that are not specifically stated. These requirements shall also be met. 1.17 GUARANTEE A. The entire HVAC system including all sub-systems shall be guaranteed against defect in materials and installation for a minimum of one year from substantial completion or beneficial occupancy whichever occurs earlier. Any malfunctions which occur within the guarantee period shall be promptly corrected without cost to Owner. This guarantee shall not limit or void any manufacturer's express or implied warranties. 1.18 COMPLETION A. Systems, at time of completion, shall be complete, efficiently operating, non-hazardous and ready for normal use by Owner. B. Contractor shall clean up and remove from the site all debris, excess material and equipment left during the progress of this contract at job completion. 1.19 CLEANING A. Prior to assembly of pipe and piping components, all loose dirt, scale, oil, and other foreign matter on internal and exterior surfaces shall be removed by means consistent with good piping practices. During fabrication and assembly, slug and weld splatter shall be removed from both internal and external pipe joints by preening, chipping, and wire brushing. B. At the conclusion of the construction, the entire system of piping and equipment shall be cleaned internally. Prior to flushing erected piping surfaces, Contractor shall disconnect all instrumentation and equipment and open wide all valves. Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-9 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. All temporary labels, stickers, etc., shall be removed from all fixtures and equipment. Name plates, ratings, instruction plates, etc., shall not be obscured by paint, insulation, or placement of units. D. Heating and air conditioning equipment shall be thoroughly cleaned and clean filters installed. 1.20 ELECTRICAL WORK A. Electrical work and equipment provided by HVAC Contractor shall include the following: 1. Starters and disconnects for motors of HVAC equipment, but only where specifically indicated to be furnished integrally with equipment. 2. Wiring from motors to disconnect switches or junction boxes for motors of HVAC equipment, but only where specifically indicated to be furnished integrally with equipment. 3. Electrical heating coils and similar elements in HVAC equipment. 4. All control wiring in accordance with the requirements of Division 26. B. Electrical Contractor shall provide all power wiring for HVAC equipment, including services for motors and equipment furnished by the HVAC contractor. Motor and equipment locations are shown on the electrical drawings. C. Electrical Contractor shall make final connections for all motors and equipment furnished by the HVAC contractor. D. Electrical Contractor shall furnish safety disconnects and starters for all motors and equipment furnished by the HVAC contractor (unless specifically indicated to be furnished integrally with the equipment), so as to make service complete to each item of equipment. E. Contractor shall consult with Electrical Contractor prior to conduit rough-in and shall verify with him the exact locations for rough-ins, and the exact size and characteristics of the services required, and shall provide Electrical Contractor a schedule of electrical loads for the equipment furnished by him. These schedules will be used for sizing services, disconnects, fuses, starters and overload protection. F. Refer to Division 23 Controls section for control system wiring. Control wiring shall be done in accordance with the requirements of Division 26. G. All conduit installed for control wiring shall be blue. Labeled conduit will not be accepted. H. All control wiring shall be in blue conduit. 1.21 ACCESS DOORS A. When HVAC Contractor provides any equipment requiring periodic servicing which will be concealed by non-accessible architectural construction, HVAC Contractor shall provide a flush access door. The access door shall be equal to a Karp DSC-211 Universal access door or Nystrom APWB or type for the specific construction involved. B. Access doors in fire rated construction shall be fire rated and have U.L. label. C. Construction 1. Door and trim shall be 13 gauge steel, frames shall be 16 gauge steel. 2. Trim shall be of one piece construction. Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-10 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Finish shall be prime coat of rust inhibitive baked grey enamel. 4. Hinges shall be concealed, offset, floating hinge. 5. Locks shall be flush, screwdriver operated with stainless steel cam-and-studs. 1.22 TEMPORARY UTILITIES A. Refer to Division 01 for specific requirements concerning temporary utilities. B. Under no circumstances shall the building HVAC equipment be used for temporary heat, cooling or ventilation during construction prior to Owner acceptance of the building at substantial completion. END OF SECTION 23 00 10 Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-11 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PCHVAC GENERAL PROVISIONS 23 001 0-12 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 05 00 COMMON WORK RESULTS FOR HVAC PART 1 - GENERAL 1.01 GENERAL A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. This section includes the following: 1. Demolition 2. Sleeves 3. Escutcheons 4. Fire Stopping 5. Guards PART 2 - PRODUCTS 2.01 DEMOLITION MATERIALS A. All materials removed shall be the property of the removing contractor and shall be removed from the site by him, unless otherwise specified. 2.02 SLEEVES A. Sleeves passing through non-load bearing walls and partitions shall be galvanized sheet steel with lock seam joints of minimum gauges as follows: 1. For pipes 2-1/2" and smaller - 24 gauge 2. For pipes 3" to 6" - 22 gauge 3. For pipes over 6" - 20 gauge B. Sleeves passing through load bearing walls, concrete beams, fireproof walls, foundations, footings and waterproof floors shall be Schedule 40 steel pipe or cast iron pipe. C. Sleeves are not required in masonry walls which are core drilled or walls of drywall construction, except where partition is a firestop, smokestop, or side of air plenum. D. Sleeves for insulated piping shall be of sufficient internal diameter to take pipe and insulation and to allow for free movement of pipe. Waterproof sleeves shall be of sufficient internal diameter to take pipe and waterproofing material. E. In finished areas where pipes are exposed, sleeves shall be terminated flush with wall, partitions and ceilings, and shall extend 1/2" above finished floors. Extend sleeves 1" above finished floors in areas likely to entrap water and fill space between sleeves and pipe with graphite packing and caulking compound. F. Sleeves passing through membrane waterproofing or lead safe shall be provided with flashing, furnished and installed by General Contractor, extending 12" beyond sleeve in all directions; flashing shall be secured and sealed to membrane or lead safe and shall be sealed to sleeve and caulked watertight. Sleeves passing through roof shall be installed in same manner except sleeves shall extend to 6" above roof. Rohrbach Associates PC COMMON WORK RESULTS FOR HVAC 23 05 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 G. For exterior walls below grade, sleeves shall be cast iron. Space between sleeve and pipe shall be sealed with modular rubber links tightened with bolts (Link-Seal or equal). Waterproofing of pipe penetrations in exterior walls shall be coordinated with waterproofing contractor. 2.03 ESCUTCHEONS A. Provide chrome plated escutcheons at each sleeved opening into finished spaces. Escutcheons shall fit around insulation or around pipe when not insulated; outside diameter shall cover sleeve. Where sleeve extends above finished floor, escutcheon shall be high cap type and shall clear sleeve extension. Secure escutcheons or plates to sleeve but not to insulation with set screws or other approved devices. 2.04 FIRESTOPPING A. Piping, sleeves and ducts passing through all fire or smoke rated floors, roofs, walls, and partitions shall be provided with firestopping. Space between wall/floor and pipe, sleeve, and/or duct shall be sealed with UL Listed intumescent fire barrier material equivalent to rating of wall/floor. PART 3 - EXECUTION 3.01 DEMOLITION A. General: 1. Demolition shall be accomplished by the proper tools and equipment for the work to be removed. Personnel shall be experienced and qualified in the type of work to be performed. 2. Contractor shall remove existing equipment and piping not necessary for additions or existing portions of building as indicated on drawings and/or specified herein. To include all abandoned equipment and piping back to point of origin. 3. Contractor shall be responsible for the cutting and capping of all existing services before any work is commenced by the General Contractor. B. Work by Others: Unless specifically noted under other contracts, Contractor shall assume all required work shall be performed by him. In general, the following will be performed by others: 1. General Contractor will remove any floors, walls and ceilings, neatly patch, match, complete and finish all affected surfaces. 2. Electrical Contractor will disconnect all electrical services and remove abandoned conduit back to point of origin. C. Existing Conditions: 1. If any piping serving existing fixtures or equipment which are to remain are disturbed by operations under this Contract, Contractor shall provide pipe and insulation required to reestablish continuity of such piping systems. 2. Contractor shall arrange for General Contractor to repair, patch and paint all construction, with material necessary to match surrounding material, which is necessary due to removal of equipment and piping. Rohrbach Associates PC COMMON WORK RESULTS FOR HVAC 23 05 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Contractor shall furnish all required labor and material where required to extend new work to connect to similar work where new addition adjoins existing building and for extension of existing system. Connection shall be made in a suitable manner. D. Owner's Right of Salvage: The Owner may designate and have salvage rights to any material herein demolished by the Contractor. 3.02 SLEEVES A. Install sleeves for all piping passing through floors, roof, walls, concrete beams and foundations as required by this section. 3.03 ESCUTCHEONS A. Install escutcheons for all pipes entering finished spaces. 3.04 GUARDS A. Where exposed insulated piping extends to floor, provide sheet metal guard around insulation to extend up from floor 48”. Guard to be galvanized sheet not less than 26 gauge. END OF SECTION 23 05 00 Rohrbach Associates PC COMMON WORK RESULTS FOR HVAC 23 05 00-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC COMMON WORK RESULTS FOR HVAC 23 05 00-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 05 13 COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT PART 1 - GENERAL 1.01 GENERAL A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Section includes general requirements for single-phase and polyphase, general-purpose, horizontal, small and medium, squirrel-cage induction motors for use on ac power systems up to 600 V and installed at equipment manufacturer’s factory or shipped separately by equipment manufacturer for field installation. 1.03 SUBMITTALS A. Submit for all motors provided. B. Product Data: Provide wiring diagrams with electrical characteristics and connection requirements. C. Test Reports: Indicate test results verifying nominal efficiency and power factor for three phase motors larger than 1/2 horsepower. D. Manufacturer’s Installation Instructions: Indicate setting, mechanical connections, lubrication, and wiring instructions. 1.04 QUALITY ASSURANCE A. ANSI/NSF 372 Certification: All potable water supply piping valves (excluding main gate valves greater than 2”) shall meet the requirements of ANSI/NSF 372 Certification, Drinking Water System Components, Lead Content. PART 2 - PRODUCTS 2.01 GENERAL A. Comply with NEMA MG1 unless noted otherwise. B. Constant Speed Motors: Minimum 1.15 service factor; rated at 40 deg. C. ambient temperature with 90 deg. C. temperature rise (Class B insulation). C. Motors Used with Variable Frequency Controllers: Inverter duty rated, Class F insulation (minimum). Windings shall be copper magnet with moisture-resistant insulation varnish, designed and tested to resist transient spikes, high frequencies, and short time rise pulses produced by pulse-width modulated inverters. D. Multiple speed motors: Multiple windings. E. Motor Efficiency: Premium efficiency as defined in NEMA MG1. F. Peak instantaneous current: Maximum 130% of full-load. Rohrbach Associates PC COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT 23 05 13-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 G. All motors shall be provided as required for motor orientation within equipment. H. Horsepower ratings shall be adequate for operating the connected loads continuously in the prevailing ambient temperatures in areas where the motors are installed, without exceeding the NEMA standard temperature rises for the motor insulations. I. Motor designs, as indicated by the NEMA code letters, shall be coordinated with the connected loads to assure adequate starting and running torques. J. Motor Enclosures: 1. Shall be the NEMA types shown on the drawings for the motors. 2. Where the types of motor enclosures are not shown on the drawings, they shall be the NEMA types which are most suitable for the environmental conditions where the motors are being installed. Motors located outdoors to be totally enclosed weatherproof epoxy- sealed type. 3. Thoroughly clean and paint the enclosures at the factory with manufacturer's prime coat and standard finish. K. Additional requirements for specific motors, as indicated in other sections, shall also apply. 2.02 SINGLE PHASE POWER A. Capacitor start motors starting torque shall be three times full load torque and starting current shall be less than five times full load current. B. Pull-up Torque: Up to 350 percent of full load torque. C. Breakdown Torque: Approximately 250 percent of full load torque. D. Motors: Capacitor in series with starting winding; provide capacitor-start/capacitor-run motors with two capacitors in parallel with run capacitor remaining in circuit at operating speeds. E. Drip-proof Enclosure: Class A (50 degrees C temperature rise) insulation, NEMA Service Factor, prelubricated sleeve or ball bearings. F. Enclosed Motors: Class A (50 degrees C temperature rise) insulation, 1.0 Service Factor, prelubricated ball bearings. 2.03 THREE PHASE POWER - SQUIRREL CAGE MOTORS A. Starting Torque: Between 1 and 1-1/2 times full load torque. B. Starting Current: Six times full load current. C. Power Output, Locked Rotor Torque, Breakdown or Pull Out Torque: NEMA Design B characteristics. D. Design, Construction, Testing and Performance: Conform to NEMA MG 1 for Design B motors. E. Insulation System: NEMA Class B or better. F. Testing Procedure: In accordance with IEEE 112. Load test motors to determine free from electrical or mechanical defects in compliance with performance data. G. Motor Frames: NEMA Standard T-Frames of steel, aluminum or cast iron with end brackets of cast iron or aluminum with steel inserts. Rohrbach Associates PC COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT 23 05 13-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 H. Thermistor System (Motor Frame Sizes 254T and Larger): Three PTC thermistors imbedded in motor windings and epoxy encapsulated solid state control relay for wiring into motor starter. I. Bearings: Grease lubricated anti-friction ball bearings with housings equipped with plugged provision for relubrication, rated for minimum AFBMA 9, L-10 life of 20,000 hours. Calculate bearing load with NEMA minimum V-belt pulley with belt center line at end of NEMA standard shaft extension. Stamp bearing sizes on nameplate. PART 3 - EXECUTION (Not Used) END OF SECTION 23 05 13 Rohrbach Associates PC COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT 23 05 13-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC COMMON MOTOR REQUIREMENTS FOR HVAC EQUIPMENT 23 05 13-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 05 16 EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this Section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary to install expansion joints and pump connections as required by the drawings and this section. B. Any expansion indicated per plans has been based on steel pipe. If Contractor should choose to use an alternate approved material, he shall be responsible for any resulting changes in expansion. 1.03 SUBMITTALS A. Submit manufacturer's catalog cuts and schedules for all mechanical joints and pump connectors. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Expansion Compensation Products 1. Flexonics 2. Metraflex 3. Victaulic 4. Minnesota Flexible 5. Keflex 6. Twin City Hose 7. Tri-State Industries 2.02 HYDRONIC MAINS A. Mechanical Expansion Compensator for 2" diameter and smaller steel pipe: Externally pressurized, all metal stainless steel bellows, carbon steel shroud and end fittings, internal guides and internal anti-torque device. 150 psi minimum design pressure. Metraflex Model HP. B. Mechanical Expansion Compensator for 2" diameter and smaller copper pipe: Externally pressurized, all bronze with either stainless steel or bronze bellows, brass or copper shroud and end fittings, internal guides and internal anti-torque device. 150 psi minimum design pressure. Metraflex Model HPMF. C. Mechanical Expansion joint for 2-1/2" diameter and larger: Self equalizing, ring controlled bellows, carbon steel shroud and end fittings, internal guides and internal anti-torque device. 300 psi design temperature. Metraflex Model MC. D. Mechanical Expansion Joints for Grooved Pipe: Typical installation shall be approved by submittal. E. Pipe Guides: Pre-insulated alignment guides, Keflex series CP. Rohrbach Associates PC EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING 23 05 16-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2.03 STEAM MAINS A. Mechanical Expansion joint for 2-1/2" diameter and larger: Self equalizing, ring controlled bellows, carbon steel shroud and end fittings, internal guides and internal anti-torque device. 300 psi design temperature. Metraflex Model MC. PART 3 - EXECUTION 3.01 Provide for taking up expansion in hot water and steam mains and risers by means of installing loops, bends and mechanical expansion joints. 3.02 Use swing or swivel joints for connections from mains to risers and from risers to coils and equipment connections. Cold spring pipe during installation at points of bends or offsets. 3.03 Install anchoring as required for controlling expansion. Structural members for anchoring shall be firmly embedded or fastened into building members and shall withstand force of pipe expansion without straining building structure. 3.04 Where expansion joints and/or loops are installed, piping shall be properly guided and anchored as recommended by expansion joint manufacturer. For chilled water systems or two-pipe heating/cooling systems, all pipe alignment guides to be preinsulated by factory. Keflex Series CP. 3.05 Install pump connectors in suction and discharge lines for each base mounted pump. Pump connectors to be installed in straight line without offset. END OF SECTION 23 05 16 Rohrbach Associates PC EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING 23 05 16-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 05 19 METERS AND GAUGES FOR HVAC PIPING PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this Section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary to install meters and gauges as required by the drawings and this section. 1.03 SUBMITTALS A. Submit manufacturer's catalog cuts showing complete descriptive data. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Thermometers 1. Weiss 9VU335 (Base Specification) 2. Taylor 3. Weksler 4. U.S. Gauge 5. Trerice B. Gauges (For Water or Steam) 1. Weiss Series 4CTS (Base Specification) 2. Dwyer 3. Taylor 4. Weksler 5. U.S. Gauge 6. Trerice 2.02 THERMOMETERS A. 9" "Adjust-Angle" industrial thermometer complete with double thick glass front, red reading, separable socket and arranged so the unit can be set at any required angle front to back or left to right during or after installation. Range 30-240 deg. F for hot water, 0-120 deg. F for chilled water, and 0-120 deg. F for heat pump water. 2.03 GAUGES A. Weiss Series 4" liquid filled compound pressure-vacuum gauge with snubber, stainless steel case, white dial, 1/4" male NPT. Range 30" vacuum to 100 lb. pressure for water, 30" vacuum to 30 lb. pressure for low pressure steam, 30" vacuum to 1-1/2 times the system pressure for medium and high pressure steam. Note: For outside applications use silicon filled gauge. Rohrbach Associates PC METERS AND GAUGES FOR HVAC PIPING 23 05 19-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 PART 3 - EXECUTION 3.01 Install thermometers in discharge and return piping at boilers, heat exchangers, and chillers, at each supply and return connection for large heating and cooling coils and at other points as indicated on the drawings. 3.02 Install gauge for each pump, mounted on 1/4" galvanized steel pipe manifold connected to the suction and discharge of the pump, with the needle valves in the manifold on each side of the gauge, so that the gauge may be opened to either the suction or discharge pressure. 3.03 Install gauges on boiler and heat exchanger headers, at pressure reducing valves and at other points as indicated on drawings. END OF SECTION 23 05 19 Rohrbach Associates PC METERS AND GAUGES FOR HVAC PIPING 23 05 19-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 05 23 GENERAL DUTY VALVES FOR HVAC PIPING PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary to install valves as required by the drawings and this section. 1.03 SUBMITTALS A. Submittal data shall include physical dimensions, construction materials, and pressure and temperature ratings. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Gate Valves, Globe Valves, and Check Valves 1. Nibco 2. Powell 3. Milwaukee 4. Watts 5. Apollo Valves B. Lugged Body Butterfly Valves 1. Nibco 2. ABZ 3. Milwaukee 4. Watts 5. Apollo Valves C. Grooved Body Butterfly and Swing Check Valves 1. Victaulic 2. Gruvlok by Anvil International 3. Milwaukee 4. Nibco D. Ball Valves 1. Watts B-6000 Series 2. Milwaukee BA-100/BA-150 3. Nibco T-600 Series 4. Apollo 77C Series E. All valves of same type shall be of the same manufacturer unless otherwise specified in this section or on the drawings. Rohrbach Associates PC GENERAL DUTY VALVES FOR HVAC PIPING 23 05 23-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 F. Model numbers in valve schedule based on Nibco, unless noted otherwise. 2.02 VALVE CONSTRUCTION A. Gate valves shall have solid tapered wedge, except where otherwise specified. Valves on steam service 4" and larger shall have 1/2" (minimum) bypass valve and piping. B. Globe valves shall have renewable composition discs as recommended by manufacturer for intended service, or renewable bevel seats and metal discs. Valves on steam service 4" and larger shall have 1/2" (minimum) bypass valve and piping. C. Check Valves: Horizontal swing type with bronze seat and composition of bronze disc as approved; body of same material, pressure rating, screwed or flanged and finish as adjoining globe or gate valve. D. Ball Valves 4" and smaller: Bronze two-piece standard port with chrome plated ball, teflon seats and stuffing box ring, vinyl insulated lever handle. 1. Full port for valves 2-1/2” and smaller. 2. Standard port for valves 3” and larger. E. Butterfly Valves 3" and larger: Cast iron body with aluminum bronze disc, EPDM or BUNA N seat, 416 stainless steel stem body with extended neck. 2.03 VALVE SCHEDULE A. Furnish valves as per the following schedule: Service Valve type Heat pump water, cooling/heating Ball - 2-1/2" and smaller, Apollo 77C water, pressures up to 200 psi, Ball - 3" and 4”, Apollo 70 -100 temperatures from 40 deg. F to Butterfly - 2-1/2" and larger, N200 235/245 250 deg. F. Check - 2" and smaller, 413 2-1/2" and larger, 918 Steam, condensate and boiler Gate - 2" and smaller, T-124 feed, up to 125 psi and below 2-1/2" and larger, F-617 450 deg. F. (150# Class) Check - 3" and smaller, T-433 4" and larger, Fig. 559, F-918 Globe - 2" and smaller, Fig. 2600, T-235-Y 2-1/2" and larger, Fig. 241, F-718-B Steam, condensate and boiler feed, Gate - 2" and smaller, T-174 up to 250 psi (300# Class) Gate - 2-1/2" and larger, Powell 3003 Check - 2" and smaller, T-473 Check – 2-1/2” and larger, Powell 3061 Globe - 2" and smaller, T-275 Globe - 2-1/2" and larger, Powell 3031 B. Valves installed on chilled water systems and two-pipe cooling/heating water systems to be provided with valve handle extensions and/or extended neck design to facilitate installation of insulation. C. Grooved Piping System: At Contractor’s option, if mechanical grooved piping system is utilized, the butterfly valves for HVAC applications may be Victaulic Series VIC-300 and swing check valves for HVAC applications may be Victaulic Series 712 swing check valves, except in pump discharge. Check valves in pump discharge shall be as specified previously. Rohrbach Associates PC GENERAL DUTY VALVES FOR HVAC PIPING 23 05 23-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 PART 3 - EXECUTION 3.01 Install valves as indicated on the drawings and as called for in other sections. 3.02 Install valves in equipment rooms to provide easy access to valve. Each valve installed 8'-0" above the floor shall be provided with chain operator. Bottom of chain operator shall be 7'-0" above floor. 3.03 Check valves shall not be installed in vertical runs of piping unless they are specifically designed for vertical operation. END OF SECTION 23 05 23 Rohrbach Associates PC GENERAL DUTY VALVES FOR HVAC PIPING 23 05 23-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC GENERAL DUTY VALVES FOR HVAC PIPING 23 05 23-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 05 29 HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this Section. 1.02 DESCRIPTION OF WORK A. Provide materials, equipment, labor and supervision necessary to install hangers, supports, anchors, guides and seals as required by the drawings and this section. B. Types of supports, anchors and seals specified in this section include the following: 1. Horizontal-Piping Hangers and Supports. 2. Vertical-Piping Clamps. 3. Hanger-Rod Attachments. 4. Building Attachments. 5. Saddles and Shields. 6. Miscellaneous Materials. 7. Anchors. 1.03 QUALITY ASSURANCE A. Code Compliance: Comply with applicable plumbing and mechanical codes pertaining to product materials and installation of supports, anchors and seals. B. UL and FM Compliance: Provide products which are Underwriters Laboratories listed and Factory Mutual approved. C. ANSI Compliance: All supports and parts shall conform to the latest requirements of the ANSI Code for Pressure Piping B31.1.0 except as supplemented or modified by the requirements of this specification. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Subject to compliance with requirements, acceptable manufacturers are as follows, with catalog numbers based on Grinnell: 1. Anvil International 2. B-Line 3. Elcen 4. Unistrut Building Systems 5. Grinnell B. Pipe support systems shall secure pipes in place, prevent pipe vibration, provide vertical adjustment for maintaining required grades, and provide for expansion and contraction. Rohrbach Associates PC HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT 23 05 29-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Pipe hangers shall be capable of supporting the pipe in all conditions of operation. They shall allow free expansion and contraction of the piping, and prevent excessive stress resulting from transferred weight being induced into the pipe or connected equipment. D. Wherever possible, pipe attachments for horizontal piping shall be pipe clamps. E. Wherever possible, structural attachments shall be beam clamps. F. All rigid hangers shall provide a means of vertical adjustment after erection. G. Hanger rods shall be subject to tensile loading only. At hanger locations where lateral or axial movement is anticipated, suitable linkage shall be provided to permit swing. H. Where horizontal piping movements are greater than 1/2 inch, or where the hanger rod angularity from the vertical is greater than 4 degrees from the cold to hot position of the pipe, the hanger pipe and structural attachments shall be offset in such manner that the rod is vertical in the hot position. I. Hangers shall be designed so that they cannot become disengaged by movements of the supported pipe. J. Where supports are attached to concrete or other structural members, care shall be taken to prevent damage or weakening of the structural members. K. Where concrete inserts are used, it shall be the Contractor's responsibility to accurately locate and attach inserts to concrete forms. PART 3 - EXECUTION 3.01 INSTALLATION - HORIZONTAL PIPE SUPPORT A. Hanger rods for steel and copper pipe shall be installed in accordance with the following schedule: Nominal Pipe Minimum Rod Size, in. Maximum Span, ft. Diameter, in. up to 1 10 3/8 1-1/2 10 3/8 2 10 3/8 2-1/2 11 1/2 3 12 1/2 3-1/2 13 1/2 4 14 5/8 5 16 5/8 6 17 3/4 8 19 7/8 10 22 7/8 12 23 7/8 For 1/2 in. copper tube, 8 ft. spacing of hangers is recommended. B. In addition to the above specified spacings, install additional hangers at change in pipe direction and at concentrated loads, large valves, strainers, etc. Rohrbach Associates PC HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT 23 05 29-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. When two or more pipes are to be run parallel together, they may be supported on trapeze type hangers. Trapeze bar angles or channels and hanger rods shall be of sufficient size with required spacing to support the particular group of pipes. D. For suspending hanger rods from brackets attached to walls; use welded steel brackets, Fig 194 for loads up to 750 lbs; Fig. 195 for loads up to 1,500 lbs; Fig. 199 for loads up to 3000 lbs. E. Exterior refrigerant piping shall be supported with steel angle or steel channel strut supports as detailed on the drawings. F. Where pipes are to be racked along walls, use malleable iron one-hole clamp, Fig. 126 for pipes up to 3". For pipes larger than 3", use steel channel strut pipe rack. G. Where pipes are to be supported from floor, use unistrut pipe stand with post base. Unformed concrete will not be permitted. 3.02 INSTALLATION - VERTICAL PIPE SUPPORTS A. Support vertical steel and copper pipe at every other floor line. B. In addition to the above, support vertical pipes at base of riser with base fitting set on concrete or block pier, or by hanger located on horizontal connection close to riser. C. Where pipe sleeves extend above floor, place pipe clamps at ceiling below and support clamp extensions from inserts or other approved attachment. 3.03 PIPE ATTACHMENTS A. For horizontal steel pipe, use adjustable carbon steel clevis, Fig. 260, for pipes up to 30". B. For horizontal copper pipe and tube, use copper plated adjustable carbon steel clevis, Fig. CT-65. C. When thermal expansion for horizontal pipe is in excess of 1/2" axially as indicated on the drawing, use adjustable steel yoke pipe roll, Fig. 181, or pipe roll stand, Fig. 177. 3.04 INTERMEDIATE ATTACHMENTS A. Hanger rods: use carbon steel single or double end threaded, Figs. 140 and 253 as required. Continuous threaded rod, Fig. 146, may be used wherever possible. Contractor may at his option cut and thread rod on the job site. B. Chain, wire or perforated strap hangers will not be permitted. One pipe shall not be suspended from another pipe. C. Hangers shall be supported from appropriate structural members. In no case shall hangers be supported from ductwork, cable trays, piping, or other equipment. Existing hangers and supports shall not be used as supports for new hangers unless specifically designed as such, or additional loadings have been confirmed to be acceptable for existing supports. 3.05 STRUCTURAL ATTACHMENTS A. For attaching steel or copper plated hanger rods to reinforced concrete; use black carbon steel concrete inserts, Fig. 285 for loads up to 400 lbs., Fig. 281 for loads up to 1200 lbs. or suitable drilled inserts equal to Ramset/Red Head - Trubolt wedge anchor, Ramset/Red Head Epcon system or Hilti Kwik Bolt II anchor. Rohrbach Associates PC HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT 23 05 29-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. For attaching steel hanger rods to structural steel beams, use malleable iron C-clamps, Fig. 87, with retaining clip for loads up to 500 lbs.; Fig. 229 with extension piece for loads up to 1,365 lbs. For copper plated hanger rods, use copper plated malleable iron C-clamps, Fig. CT-88, with hardened cup point set screw, for loads up to 400 lbs. C. For attaching steel hanger rods to wood structural members, use malleable iron ceiling flange pipe threaded, Fig. 128 for loads up to 480 lbs., Fig. 153 for loads up to 1270 lbs. For copper plated hanger rods, use copper plated malleable iron ceiling flange, Fig. CT-128R for loads up to 180 lbs. D. Under no circumstances shall hangers be attached to metal roof deck. 3.06 PIPE AND DUCT COVERING PROTECTION A. Hangers and supports for insulated cold piping and ductwork shall not injure or pierce insulation. Provide insulation protection shields or saddles for piping, Fig. 160, 161, 162, 163, 164, 165, 165A, 166A, or 167 in conjunction with hanger or roll device. END OF SECTION 23 05 29 Rohrbach Associates PC HANGERS AND SUPPORTS FOR HVAC PIPING AND EQUIPMENT 23 05 29-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 05 53 IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - and General RequirementsSection 23 00 10 - HVAC General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Extent of identification work required by this section is indicated on drawings and/or specified in other Division-23 sections. B. Type of identification devices specified in this section include the following: 1. Painted identification materials 2. Plastic pipe markers 3. Plastic tape 4. Valve tags C. Identification furnished as part of factory fabricated equipment, is specified as part of the equipment assembly in other Division-23 sections. 1.03 QUALITY ASSURANCE A. ANSI Standards: Comply with ANSI A13.1 for lettering size, colors, and viewing angles of identification devices. 1.04 SUBMITTALS A. Schedules: Submit valve schedule for each piping system, typewritten and reproduced on 8-1/2" x 11" bond paper. Tabulate valve number, piping system, system abbreviation (as shown on tag), location of valve (room or space), and variations for identification (if any). Mark valves which are intended for emergency shut-off and similar special uses, by special "flags", in margin of schedule. In addition, furnish extra copies for Maintenance Manuals. B. Labeling Nomenclature: Submit list indicating system types with appropriate nomenclature to be provided on the pipe labels. Where possible, match to system labels on drawings. PART 2 - PRODUCTS 2.01 IDENTIFICATION MATERIALS A. General: Provide manufacturer's standard products of categories and types required for each application as referenced in other Division-23 sections. Where more than one single type is specified for an application, selection is Installer's option, but provide single selection for each product category. B. Painted Identification Materials: 1. Stencils: Standard fiberboard stencils, prepared for required applications with letter sizes generally complying with recommendations of ANSI A13.1 for piping and similar applications, but not less than 3/4" high letters for access door signs and similar operational instructions. Rohrbach Associates PC IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 23 05 53-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Stencil Paint: Standard exterior type stenciling enamel; black, except as otherwise indicated; either brushing grade or pressurized spray-can form and grade. 3. Identification Paint: Standard identification enamel of colors indicated, or, if not otherwise indicated for piping systems, comply with ANSI A13.1 for colors. C. Plastic Pipe Markers: 1. General: Provide manufacturer's standard pre-printed flexible or semi-rigid, permanent, color-coded, plastic-sheet pipe markers, complying with ANSI A13.1. 2. Small Pipes: For external diameters not greater than 6" (including insulation if any), provide full-band pipe markers extending 360 degrees around pipe at each location, fastened by one of the following methods: a. Snap-on application of pre-tensioned semi-rigid plastic pipe marker. b. Adhesive lap joint in pipe marker overlap. c. Laminated or bonded application of pipe marker to pipe (or insulation). d. Taped to pipe (or insulation) with color-coded plastic adhesive tape, not less than 3/4" wide full circle at both ends of pipe marker, tape lapped 1-1/2". 3. Large Pipes: For external diameters of 6" and larger (including insulation if any), provide either full-band or narrow strip-type pipe markers, but not narrower than 3 times letter height (and of required length), fastened by one of the following methods: a. Laminated or bonded application of pipe marker to pipe (or insulation). b. Taped to pipe (or insulation) with color-coded plastic adhesive tape, not less than 1-1/2" wide; full circle at both ends of pipe marker, tape lapped 3". c. Strapped-to-pipe (or insulation) application of semi-rigid type, with manufacturer's standard stainless steel bands. 4. Lettering: Manufacturer's standard pre-printed nomenclature which best describes piping system in each instance, as selected by Design Professional in cases of variance with names as shown or specified. 5. Arrows: Print each pipe marker with arrows indicating direction of flow, either integrally with piping system service lettering (to accommodate both directions), or as a separate unit of plastic. D. Plastic Tape: 1. General: Manufacturer's standard color-coded pressure-sensitive (self-adhesive) vinyl tape, not less than 3 mils thick. a. Width: Provide 1-1/2" wide tape markers on pipes with outside diameters (including insulation, if any) of less than 6", 2 1/2" wide tape for larger pipes. b. Color: Comply with ANSI A13.1, except where another color selection is indicated. E. Valve Tags: 1. Brass Valve Tags: Provide polished brass valve tags with stamp-engraved piping system abbreviation in 1/4" high letters and sequenced valve numbers 7/16" high, and with 3/16" hole for fastener. Tag thickness 0.040 inches. a. Provide 2" diameter tags, except as otherwise indicated. b. Fill tag engraving with black enamel. Rohrbach Associates PC IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 23 05 53-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Plastic Valve Tags: Provide red heavy plastic tag with 7/16" white embossed sequenced numbers. 3. Valve Tag Fasteners: Manufacturer's standard solid brass chain (wire link or beaded type), or solid brass S-hooks or heat sealed braided copper wire of the sizes required for proper attachment of tags to valves, and manufactured specifically for that purpose. F. Name Plates: 1. General: Provide manufacturer’s standard preprinted plastic, brass, or aluminum with stamped, engraved or embossed letters. 2. Lettering: a. Large Equipment: 1 1/2" lettering as appropriate. b. Small Equipment: 3/4" lettering as appropriate. 3. Attachments: Mounting holes and screws, pressure sensitive adhesive backing, or solid brass chain. 2.02 LETTERING AND GRAPHICS A. General: Coordinate names, abbreviations and other designations used in HVAC identification work, with corresponding designations shown, specified or scheduled. Provide numbers, lettering and wording as indicated or, if not otherwise indicated, as recommended by manufacturers or as required for proper identification and operation/maintenance of HVAC systems and equipment. 1. Multiple Systems: Where multiple systems of same generic name are shown and specified, provide identification which indicates individual system number as well as service (as examples; Boiler No. 3, Air Supply No. 1H, Standpipe F12). PART 3 - EXECUTION 3.01 APPLICATION AND INSTALLATION A. General Installation Requirements: 1. Coordination: Where identification is to be applied to surfaces which require insulation, painting or other covering or finish including valve tags, install identification after completion of covering and painting if any. Install identification prior to installation of acoustical ceilings and similar concealment. B. Ductwork Identification: 1. Access Doors: Provide stenciled or plastic-laminate type signs on each access door in ductwork and housings, indicating purpose of access (to what equipment) and other maintenance and operating instructions, and appropriate safety and procedural information. C. Piping System Identification: 1. General: Install pipe markers of one of the following types on each system indicated to receive identification, and include arrows to show normal direction of flow: a. Stenciled markers, including color-coded background band or rectangle, and contrasting lettering of black or white. Extend color band or rectangle 2" beyond ends of lettering. Rohrbach Associates PC IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 23 05 53-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 b. Plastic pipe markers, with application system as indicated under "Materials" in this section. c. Stenciled markers, black or white for best contrast, wherever continuous color-coded painting of piping is provided. 2. Locate pipe markers and color bands as follows wherever piping is exposed to view in occupied spaces, machine rooms, accessible maintenance spaces (shafts, tunnels, plenums) and exterior non-concealed locations. a. Near each valve and control device. b. Near each branch, excluding short take-offs for fixtures and terminal units; mark each pipe at branch, where there could be question of flow pattern. c. Near locations where pipes pass through walls or floors/ceilings, or enter non-accessible enclosures. d. At access doors, manholes and similar access points which permit view of concealed piping. e. Near major equipment items and other points of origination and termination. f. Spaced intermediately at maximum spacing of 50' along each piping run, except reduce spacing to 25' in congested areas of piping and equipment. g. On piping above removable acoustical ceilings. D. Valve Identification: 1. General: Provide valve tag on every valve, cock and control device in each piping system; exclude check valves, valves within factory-fabricated equipment units, and shut-off valves at terminal devices and similar rough-in connections of end-use fixtures and units. List each tagged valve in valve schedule for each piping system. E. Equipment Identification: 1. General: Provide equipment identification for all equipment including air handling units, terminal units, fans, pumps, boilers, heaters, control panels, heat exchangers, condensing units, and chillers. 2. Labeling: All equipment shall be labeled as per construction document plan marks or as designated by Owner. 3. Provide identification by means of nameplates or stenciled painting as appropriate. a. For equipment with factory furnished casing, identification shall be by adhesive fixed name plates. b. Field insulated items, such as heat exchangers may be identified by plastic pipe markers or stenciled lettering. END OF SECTION 23 05 53 Rohrbach Associates PC IDENTIFICATION FOR HVAC PIPING AND EQUIPMENT 23 05 53-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 05 93 TESTING, ADJUSTING AND BALANCING FOR HVAC Note: All testing and balancing to be provided by the Testing and Balancing Contractor. The Testing and Balancing Contractor shall be a direct subcontractor to the General Contractor. PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 0010 - HVAC General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Extent of testing, adjusting and balancing work is indicated by requirements of this section, and also by drawings and schedules, and is defined to include, but is not necessarily limited to, air distribution systems and associated equipment and apparatus of HVAC work. The work consists of setting speed and volume (including pulley changes as required) adjusting facilities provided for systems, recording data, conducting tests, preparing and submitting reports, and recommending modifications to work as required by contract documents. B. Component types of testing, adjusting and balancing specified in this section includes the following as applied to HVAC equipment: 1. Air Systems: a. Air Handling Units b. Exhaust Fans c. Ductwork Systems d. Diffusers and Grilles e. Exhaust Hoods 2. Water Systems: a. Coils b. Heat Exchangers c. HVAC Piping Systems d. Domestic Hot Water Recirculating System C. The Heating and Air Conditioning Contractor shall provide a complete and operating HVAC system and shall cooperate with the balancing agency by: 1. Installing balancing dampers as required by the Drawings and Specifications and requested by the Testing and Balancing Contractor. 2. Putting complete system into operation during duration of balancing period. 3. Providing up-to-date set of Drawings and advising immediately of any changes made to the system during construction. 4. Providing labor and equipment and cost of performing corrections, such as dampers, belts, etc., as required without undue delay. 5. Providing complete submittal information for all HVAC equipment, complete with pertinent engineering information. 1.03 REFERENCES A. Associated Air Balance Council (AABC) - National Standards for Field Measurement and Instrumentation, Total System Balance. Rohrbach Associates PC TESTING, ADJUSTING AND BALANCING FOR HVAC 23 05 93-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. ASHRAE - HVAC Applications Handbook: Chapter 34, Testing, Adjusting and Balancing. (Most recent edition). C. National Environmental Balancing Bureau (NEBB) - Procedural Standards for Testing, Balancing and Adjusting of Environmental Systems. 1.04 QUALITY ASSURANCE A. Tester: A firm with at least 3 years of successful testing, adjusting and balancing experience on projects with testing and balancing requirements similar to those required for this project, who is not Installer of system to be tested and is otherwise independent of project. B. TAB Agency Qualification: Current membership in AABC. C. Test Equipment Criteria: The basic instrumentation requirements and accuracy/calibration required by AABC, National Standards. D. All testing and balancing contractors are to be approved by the Design Professional before bidding. The contractors approved to date are: 1. Systems Management and Balancing Waukee, Iowa (515) 987-2825 1.05 JOB CONDITIONS A. Do not proceed with testing, adjusting and balancing work until work has been completed and is operable. Ensure that there is no latent residual work still to be completed. B. Do not proceed until work scheduled for testing, adjusting and balancing is clean and free from debris, dirt and discarded building materials. 1.06 SUBMITTALS A. TAB Agency Qualifications: Submit names and qualifications of company officers and job supervisor. Submit list of proposed test equipment and sample report format indicating all measurements to be taken. These shall be submitted to and reviewed by Design Professional prior to commencing work. B. The test-and-balance report shall be complete with logs, data, and records as required herein. All logs, data, and records shall be typed on white bond paper and bound. The report shall be certified accurate and complete by the balancing agency's certified test-and-balance engineer. C. Three (3) copies of the test-and-balance report are required and shall be submitted to Design Professional. D. The report shall contain the required data in a format selected by Balancing Contractor. E. Report shall include the following information: (For all references to "design", specific information from shop drawings shall be incorporated.) 1. Air Moving Equipment: a. Location b. Manufacturer and Model c. Supply, return and exhaust, air flow, design and actual Rohrbach Associates PC TESTING, ADJUSTING AND BALANCING FOR HVAC 23 05 93-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 d. Outside air flow, design and actual (where applicable) e. Inlet, discharge, and total static pressure, design and actual f. Fan RPM, design and actual g. Static pressure across the coil section with the face and bypass damper in both the face and bypass positions (where face and bypass dampers are provided). 2. V-Belt Drive: a. Identification/location b. Required driven RPM c. Driven sheave, diameter and RPM d. Belt, size and quantity e. Motor sheave, diameter and RPM 3. Duct Traverse: a. System zone/branch b. Duct size and area c. Velocity and airflow, design and actual d. Duct static pressure e. Air temperature and correction factor (if applicable) 4. Air Monitoring Station Data: a. Identification/location b. System c. Size and area d. Velocity and airflow, design and actual 5. Air Terminal Unit Data: a. Identification/number and location b. Manufacturer and model c. Size d. Minimum static pressure, design and actual e. Maximum air flows, design and actual f. Minimum air flow, design and actual 6. Room Air Distribution Test Sheet: a. Air terminal number b. Room number/location c. Terminal type and size d. Area factor e. Velocity, design and actual f. Air flow, design and actual g. Percent of design air flow 7. Terminal Unit Heating and Cooling Coil Data a. Identification/number b. Manufacturer and model c. Entering and leaving DB temperature, design and actual d. Entering and leaving water temperature, design and actual e. Water flow, design and actual f. Differential pressure across balancing valves. 8. Water Flow Measuring Station: a. Identification/station b. Manufacturer and model c. Location d. Size Rohrbach Associates PC TESTING, ADJUSTING AND BALANCING FOR HVAC 23 05 93-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 e. Flow rate and pressure drop, design and actual f. Station calibrated setting 9. Electric Motors: a. Manufacturer (1/4 hp and larger only) b. HP/BHP, design and actual c. Phase, voltage, amperage; design and actual d. Service factor e. Starter size, rating, heater elements (as applicable) PART 2 - PRODUCTS 2.01 PATCHING MATERIALS A. Except as otherwise indicated, use same products as used by original Installer for patching holes in insulation, ductwork and housings which have been cut or drilled for test purposes, including access for test instruments, attaching jibs, and similar purposes. 1. At Tester's option, plastic plugs with retainers may be used to patch drilled holes in ductwork and housings. PART 3 - EXECUTION 3.01 TESTING A. Examine installed work and conditions under which testing is to be done to ensure that work has been completed, cleaned and is operable. Do not proceed with TAB work until unsatisfactory conditions have been corrected in manner acceptable to Tester. Before initiating balancing work, Contractor shall verify that systems are complete and operable. Ensure the following: 1. Equipment is operable and in a safe and normal condition. 2. Temperature control systems are installed complete and operable. 3. Proper thermal overload protection is in place for electrical equipment. 4. Final filters are clean and in place. If required, install temporary media in addition to final filters. 5. Duct systems are clean of debris. 6. Correct fan rotation. 7. Volume dampers are in place and open. 8. Coil fins have been cleaned and combed. 9. Access doors are closed and duct end caps are in place. 10. Air outlets are installed and connected. 11. Duct system leakage has been minimized. 12. Hydronic systems have been flushed, filled, and vented. 13. Proper strainer baskets are clean and in place. 14. Service and balance valves are open. B. Test, adjust and balance environmental systems and components, as indicated, in accordance with procedures outlined in applicable standards. C. Coordinate TAB procedures with any phased construction completion requirements for the project. Systems serving completed phases of the project will require TAB for such phases prior to partial final inspections. D. Allow sufficient time in construction schedule for TAB and submission of reports prior to partial final inspections. Rohrbach Associates PC TESTING, ADJUSTING AND BALANCING FOR HVAC 23 05 93-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 E. Prepare report of test results, including instrumentation calibration reports, in format recommended by applicable standards. Draft report shall be sent to Design Professional for review prior to issuance to Owner. F. Patch holes in insulation, ductwork and housings, which have been cut or drilled for test purposes, in manner recommended by original Installer. G. Mark equipment settings, including damper control positions, fan speed control levers, and similar controls and devices, to show final settings at completion of TAB work. Provide markings with paint or other suitable permanent identification materials. H. Prepare a report of recommendations for correcting unsatisfactory mechanical performances when system cannot be successfully balanced; including, where necessary, modifications which exceed requirements of contract documents for HVAC work. I. The test and balance agency shall perform the following tests and balance the air system in accordance with the following requirements (provide written substantiating data): 1. Test, adjust and record all blower RPM at design requirements. 2. Make pitot tube transverse of main supply ducts and obtain design CFM at all fans and blowers. 3. Test and record all system static pressures, suction and discharge. 4. Test and adjust all systems for design CFM of recirculated air. 5. Test and adjust all systems for design CFM of outside air. 6. Test and record entering and leaving air temperatures (DB and WB); all air units. 7. Adjust all zones to proper design CFM, supply and return. 8. Test and adjust each diffuser, grille and register within 10% design requirements. 9. In reading and tests of diffusers, grilles and registers, include design velocity and final velocity, when required, and design CFM and final CFM after adjustments. 10. Balance variable volume systems at maximum air flow rate, full cooling, and at minimum air flow rate, full heating. 11. Balance fume hoods for design flow rate/face velocity, including calibration of face velocity sensors. 12. In cooperation with the control manufacturer's representative, set adjustments of all controllers to operate as specified, indicated and/or noted. 13. Flow Rate Tolerances: a. Applications which do not require differential pressure control: -10% to +10%. b. Applications which require differential pressure control: 1) Positive zones a) Supply air: 0 to +10% b) Exhaust and return air: 0 to -10% 2) Negative zones a) Supply air: 0 to -10% b) Exhaust and return air: 0 to +10% c. Minimum outside air: 0 to +10% J. The test and balance agency shall perform the following tests and balance the water system in accordance with the following requirements (provide written substantiating data): 1. Before setting pump capacities, check the following items: a. Automatic fill valve setting and strainer b. Expansion tank level c. Cleanliness of system water d. Make certain all pump strainers are clean e. Check air vents at coils and high points of system Rohrbach Associates PC TESTING, ADJUSTING AND BALANCING FOR HVAC 23 05 93-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Use calibrated Venturi tubes, orifices, or other metered fittings and pressure gauges to determine flow rates for system balance. Where flow metering devices are not installed, base flow balance on temperature difference across various heat transfer elements in the system. 3. Balance system with automatic control valves fully open to heat transfer elements. For coils with 3-way control valves, set bypass balancing cock to provide total flow when control valve is in 100% bypass position equal to total flow when control valve is 100% open to coil. 4. Determine minimum differential pressure setpoint required to maintain flow at all water coils. Coordinate final setting with Temperature Control Contractor. 5. Coordinate the setting of controls to maintain coil water inlet design temperatures, with coil valves positioned for full flow through coil during adjustment. Balance individual water coils at full flow to maintain temperature differential specified. 6. Mark settings of all balancing cocks at required positions. Do not use service or shut-off valves for balancing unless indexed for balance point. For automatic flow control valves: Record differential pressure and verify within operating range of valve. 7. Flow Rate Tolerances: a. Heating water pumps and coils: -10% to +10% b. Chilled water and two-pipe system pumps and coils: -10% to +10% 9. Unless noted otherwise balance all domestic hot water circulation valves to 0.5 gpm. K. Where balancer has a question regarding appropriate system configuration for balancing, balancer should contact Design Professional for clarification. END OF SECTION 23 05 93 Rohrbach Associates PC TESTING, ADJUSTING AND BALANCING FOR HVAC 23 05 93-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 07 00 HVAC INSULATION PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this Section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary to install insulation to all hot and cold surfaces of piping, tanks, fittings and other surfaces as required by the drawings and this section. B. Insulation shall include insulating materials, jackets, adhesive, mastic coatings, tie wire and other materials as required to complete the insulating work. 1.03 DEFINITIONS A. Conditioned Space: an area inside the building which is heated and/or cooled. B. Tempered Space: an area inside the building which is not directly heated or cooled, but is adjacent to a heated or cooled space with no insulation separating the two spaces (e.g., ceiling plenums). C. Untempered Space: an area inside the building which is not conditioned and is not tempered (e.g., attic spaces). D. Exterior: An area outside the building (e.g., roof mounted items). 1.04 QUALITY ASSURANCE A. NFPA Compliance: Insulating materials, jackets, mastics, etc., shall meet flame spread and smoke developed ratings in accordance with NFPA-90A. Flame spread rating of not more than 25, smoke developed rating of not more than 50 as tested by ANSI/ASTM E84 (UL 723) (NFPA 255) method. All accessory items such as PVC jacketing and fittings, adhesive, mastic, cement tape and cloth shall have the same component ratings as specified above. B. Installation of insulation materials shall be in accordance to the latest edition of MICA/NIAC National Commercial & Industrial Standards for the appropriate material application. C. NFPA Compliance: Fire Barrier Duct Wrap systems shall meet requirements of NFPA 96 for grease duct application. 1.05 SUBMITTALS A. Product Data: Submit manufacturer's specifications and installation instructions for each type of HVAC insulation. Submit schedule showing manufacturer's product number, thickness, and furnished accessories for each HVAC system requiring insulation. B. Maintenance Data: Submit maintenance data and replacement material lists for each type of HVAC insulation. Include this data in maintenance manual. Rohrbach Associates PC HVAC INSULATION 23 07 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Certifications: Submit certifications or other data as necessary to show compliance with these specifications and governing regulations. Include proof of compliance for test of products for fire rating, corrosiveness, and compressive strength. 1.06 DELIVERY, STORAGE, AND HANDLING A. Deliver insulation, coverings, cements, adhesives, and coatings to site in containers with manufacturer's stamp or label, affixed showing fire hazard ratings of products. B. Protect insulation against dirt, water, and chemical and HVAC damage. Do not install damaged insulation; remove from project site. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Insulating Materials 1. Owens/Corning Fiberglass Corp. 2. Armacell. 3. Pittsburgh Corning Corp. 4. CertainTeed Corp. 5. Knauf Fiber Glass 6. John's-Manville Corp. 7. Aeroflex B. Mastics and adhesives as recommended by insulation manufacturer. 2.02 PIPE INSULATION A. Type 'A': Preformed sectional heavy density fiberglass insulation and factory applied vapor barrier, all service jacket with pressure sensitive self-sealing longitudinal laps and butt strips. Suitable for operating temperatures from 0 to +850 deg. F. Thermal conductivity shall be no greater than 0.23 Btu-in/hr-sq.ft.-deg F @ 75 deg. F mean temperature. Water vapor permeance of .02 perms. Equal to Owens Corning 25 ASJ/SSL. 1. Where insulation is exposed to weather outdoors it shall be covered with an aluminum or stainless steel weatherproof jacket 0.016" thick and sealed. 2. Where insulation is exposed in indoor occupied space, it shall be covered with 30 mil PVC jacket equal to Johns Manville Zeston. B. Type 'B': Flexible elastomeric extruded pipe covering, 6 pound density, 0.27 K factor, water vapor permeance of 0.20 perms. Suitable for temperature from -40 deg. F to +220 deg. F. Equal toArmacell, AP Armaflex, joints sealed with adhesive as recommended by insulation manufacturer. Exposed outdoor insulation to be finished with two coats of ArmacellArmaflex finish. C. Type ‘C’: Preformed rigid hydrous calcium silicate insulation. Mechanically fastened by wiring in place using 16 gauge wire on 9” centers and covered with suitable jacketing for indoor or outdoor application. Suitable for operating temperatures +200 to +1200 deg. F. Thermal conductivity shall be no greater than 0.42 Btu-in/hr-sq.ft.-deg F @ 200 deg. F mean temperature. Equal to Owens-Corning Kaylo asbestos-free pipe insulation. D. Type ‘D’: Preformed rigid cellular glass insulation with factory applied self sealing jacket. Suitable for operating temperatures -200 to +900 deg. F. Thermal conductivity shall be no greater than 0.29 Btu-in/hr-sq.ft.-deg F @ 75 deg. F mean temperature. Equal to Pittsburgh Corning Foamglass with Pittwrap SS-II jacket. Rohrbach Associates PC HVAC INSULATION 23 07 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 E. Type ‘E’: Preformed sectional heavy density fiberglass insulation, absorbent hydrophilic wicking- cloth, and factory applied vapor barrier, all service jacket with evaporation holes aligned with inner wicking fabric and pressure sensitive self-sealing longitudinal laps and butt strips. Suitable for operating temperatures from 35 to +350 deg. F. Thermal conductivity shall be no greater than 0.23 Btu-in/hr-sq.ft.-deg F @ 75 deg. F mean temperature. Water vapor permeance of .02 perms. Equal to Knauf Fiber Glass PermaWick. 2.03 FITTING INSULATION A. Type 'A1': Fittings: Insulate with mitered segments of same insulating material as for adjacent pipe covering, or with pre-molded fiberglass wired in place and covered with all-service jacket or low smoke PVC fitting covers. Valve bodies, strainer bodies, flanges, etc.: insulate with single or multiple layers of same insulating material as for adjacent pipe covering, wired in place and covered with all-service jacket. B. Type 'B1': Fittings: Insulate fittings, valve bodies, strainer bodies, etc., with mitercut pipe insulation or sheet insulation of same material as pipe covering. C. Type ‘C1’: Fittings: Insulate fittings with mitered segments of pipe insulation of same material as pipe covering, wired in place and finished with a 1/4” layer of insulating cement. Valve bodies, strainer bodies, flanges, etc.: insulate with single or multiple layers of same insulating material as pipe covering, wired in place and finished with 1/4” layer of insulating cement. D. Type ‘D1’: Fittings: Insulate fittings with mitered segments of pipe insulation of same material as pipe covering, wired in place and covered with suitable jacketing for indoor or outdoor application. Valve bodies, strainer bodies, flanges, etc.: insulate with single or multiple layers of the same insulating material as pipe covering, wired in place, and covered with suitable jacketing for indoor or outdoor application. E. Type ‘E1’: Fittings: Insulate with mitered segments of same insulating material as for adjacent pipe covering, or with pre-molded fiberglass wired in place and covered. Wrap all fittings with PermaWick absorbent fabric and cover with appropriate all-service jacket or Proto PermaWick PVC jackets with factory punched evaporation holes. Valve bodies, strainer bodies, flanges, etc.: insulate with single or multiple layers of same insulating material as for adjacent pipe covering, wired in place and covered with all-service jacket. Wrap all fittings with PermaWick absorbent fabric and cover with appropriate all surface jacket or Proto PermaWick PVC jackets with factory punched evaporation holes. 2.04 EQUIPMENT INSULATION A. Type ‘G’: 1. Rigid fiberglass insulation board with factory applied all service jacket. Suitable for operating temperatures of 0 to +850 deg. F. Water vapor permeance of .02 perms. Equal to Owens Corning Series 700 with 25 ASJ facing. 2. Cut or miter insulation where necessary to fit the shape and contour of the equipment. On round surfaces band insulation in place with 3/4” x 0.015” thick galvanized steel bands 18” on center. On flat or irregular surfaces impale insulation over welded pins on 12” centers and secure with speed washers. 3. Apply vapor seal ASJ pressure-sensitive patches at damaged areas. All insulation edges and butt joints are to be sealed with pressure-sensitive joint sealing tape to match the jacket. Apply in accordance with manufacturers recommendations. Rohrbach Associates PC HVAC INSULATION 23 07 00-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Type ‘H’: 1. Rigid hydrous calcium silicate insulation. Suitable for operating temperatures of +200 to +1200 deg. F. Equal to Owens-Corning Kaylo asbestos free block insulation. 2. Cut or miter insulation where necessary to fit the shape and contour of the equipment. Insulation shall be held in place with 3/4” x 0.015” thick galvanized steel bands 18” on center. 3. Insulation shall be finished with 1/2” thickness of insulating cement, in two coats. C. Type ‘I’: 1. Flexible elastomeric insulation. Suitable for operating temperatures of -40 to +220 deg. F. Equal to Armacell Armaflex II Sheet Insulation. 2. Cut insulation where necessary to fit the shape and contour of the equipment. Insulation shall be installed using Armstrong 520 Adhesive. 3. Exposed outdoor insulation shall be finished with two coats of Armacell Armaflex finish. 2.05 DUCT INSULATION A. Duct Covering: Certain-Teed Ultralite Duct Wrap with Foil Scrim Kraft vapor barrier facing, one (1) pound per cubic foot density. PART 3 - EXECUTION 3.01 GENERAL A. Use only experienced applicators regularly engaged in the trade. Rough work will be rejected. Application details shall be in accordance with the insulating materials supplier's recommendations except where a higher standard is specified. All surface finishes shall be extended in such a manner as to protect all raw edges, cuts and surfaces of insulation. B. All piping shall be insulated unless specifically noted otherwise. Piping not noted in the table below shall be insulated with thicknesses matching ASHRAE 90.1 based on the fluid temperatures. ********NOTE: Not all services apply – refer to plans for scope of services. ************ 3.02 PIPE INSULATION APPLICATION Service Type Insulation and Thickness * Above Ground Piping Hot water heating lines, Type A and A1: supply and return, condenser water 3" and smaller - 1" thick for building heating 4" and larger - 1-1/2" thick Type C and C1: 1” and smaller – 2-1/2” thick 1-1/4” to 6” – 3” thick 8” and larger – 4” thick Rohrbach Associates PC HVAC INSULATION 23 07 00-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 Chilled water, heat pump Type A and A1: water lines, evaporator water, All pipe sizes – 1” thick ground water, well water Type B and B1: All pipe sizes – 1” thick Type E and E1: All pipe sizes – 1” thick Low pressure steam (up to 15 psig) Type A and A1: 1-1/4" and smaller - 1-1/2" thick 1-1/2” and larger - 2" thick Type C and C1: 1-1/4” and smaller – 2-1/2” thick 1-1/2” to 6” – 3” thick 8” and larger – 4-1/2” thick Medium pressure steam (up to 60 psig) Type A and A1: 3/4" and smaller - 1-1/2" thick 1” and larger - 3" thick Type C and C1: 3/4” and smaller – 2-1/2” thick 1” to 1-1/4” - 4” thick 1-1/2” to 4” – 4-1/2” thick 5” and larger – 5” thick High pressure steam (over 60 psig) Type A and A1: 3/4" and smaller - 2-1/2" thick 1” to 3” - 3" thick 4” and larger – 4” thick Type C and C1: 3/4” and smaller – 4” thick 1” to 3” – 4-1/2” thick 4” and larger – 6” thick Steam condensate and Type A and A1: pump discharge lines 1-1/4" and smaller - 1-1/2" thick 1-1/2” and larger - 2" thick Type C and C1: 1-1/4” and smaller – 2-1/2” thick 1-1/2” to 6” – 3” thick 8” and larger – 4-1/2” thick Condensate drain lines Type A and A1: 1” thick for all pipe sizes. Heat exchangers Type G: 2” thick. condensate receivers, Type H: 3-1/2” thick air separators * For piping exposed to outdoor ambient temperatures, increase thickness by 1/2” Rohrbach Associates PC HVAC INSULATION 23 07 00-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3.03 PIPE INSULATION INSTALLATION A. Do not insulate the following: 1. Valve bonnets 2. Unions in hot piping 3. TC valve operators 4. Hot piping within radiation enclosures or unit cabinet. 5. Cold piping within unit cabinets provided piping is located over drain pan. 6. Heating piping beyond control valve, located within heated space. 7. Condensate piping between steam trap and union. 8. Preinsulated expansion joints B. Inspect all piping and equipment before applying insulation to insure the installing contractor has completed all leak tests, and that all surfaces are clean, dry and ready for application of insulation. C. Covering for "cold" pipes shall pass unbroken through hanger clevises, sleeves, etc. All details of covering for cold surfaces shall be such that continuous covering with unbroken vapor barrier and uncompressed insulation is provided as required to prevent condensation. The same covering and hanging detail shall be used for pipes connecting to vibrating equipment or carrying pulsating pressures to avoid metal contact between pipes and hangers. D. Insulation at removable heads, manhole covers, strainer plugs, and other access points shall be fabricated in such a manner that it can be readily removed without damage to the insulation. Removable insulation shall have a vapor proof cover fabricated so as to allow it to be resealed to the equipment vapor barrier. 3.04 DUCT INSULATION APPLICATION A. Unless noted otherwise, all ductwork and accessories shall be either lined or covered as scheduled on plans. If type or thickness is not indicated, it shall be 1-1/2” covering. 3.05 DUCT COVERING INSTALLATION A. Inspect all ductwork and equipment before applying insulation to insure the installing contractor has completed all leak tests, and that all surfaces are clean, dry and ready for application of insulation. B. Covering shall be cut slightly longer than circumference of duct to insure full thickness at corners. All insulation shall be adhered with edges tightly banded, and shall be adhered to duct with fire resistant adhesive. Adhesive shall be applied so that insulation conforms to duct surfaces uniformly and firmly. C. In addition to the adhesive, the insulation shall be additionally secured to the bottom of all ducts 18" or wider by means of grip nails and speed clips. The protruding ends of the pins shall be cut off flush after the speed clips have been applied. The vapor barrier facing shall be thoroughly sealed with a vapor barrier mastic and tape where the pins have pierced through. D. Insulation for "cold" ducts and accessories shall pass unbroken through hangers, sleeves, fire dampers, flexible connectors, reheat coils, etc. as required to prevent condensation. All details of covering for cold surfaces shall be such that continuous covering with unbroken vapor barrier and uncompressed insulation is provided. The same covering and hanging detail shall be used for ducts connecting to vibrating equipment or carrying pulsating pressures to avoid metal contact between ducts and hangers. Insulation Contractor shall be responsible for coordination with equipment suppliers as required to ensure continuous covering of unlined equipment components, i.e. VAV terminal unit supply collar, fan coil unit discharge, etc. Rohrbach Associates PC HVAC INSULATION 23 07 00-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 E. Insulation at all access points shall be fabricated in such a manner that it can be readily removed without damage to the insulation. Removable insulation shall have a vapor proof cover fabricated so as to allow it to be resealed to the equipment vapor barrier. END OF SECTION 23 07 00 Rohrbach Associates PC HVAC INSULATION 23 07 00-7 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC HVAC INSULATION 23 07 00-8 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 09 00 INSTRUMENTATION AND CONTROL FOR HVAC PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Contractor shall furnish and install a complete DDC system including all necessary hardware and all operating and applications software necessary to perform the control sequences of operation as called for in this specification. B. The DDC system shall be a complete system designed for use on Intranets and the Internet. This functionality shall extend into the equipment rooms. Primary controllers located in equipment rooms and shall be fully IT compatible devices that mount and communicate directly on the IT infrastructure existing in the facility. Contractor shall be responsible for coordination with the owner’s environment without disruption to any of the other activities taking place on that LAN. C. The DDC system work shall result in a complete, fully functional, commissioned DDC system that meets the intent of this specification and the sequences of operation. This work shall include, but not be limited to the provision of all labor, materials, tools, equipment, software, software licenses, software configurations and database entries, interfaces, wiring, tubing, installation, labeling, engineering, calibration, documentation, samples, submittals, testing, verification, training services, permits and licenses, transportation, shipping, handling, administration, supervision, management, insurance, temporary protection, cleaning, cutting and patching, warranties and services. D. The control system shall be installed by competent control mechanics and electricians employed by DDC Contractor. DDC Contractor is responsible for all work performed by their subcontractors. E. Manage and coordinate the DDC system work in a timely manner in consideration of the Project schedules. Coordinate cooperatively with the associated work of other trades so as to assist the progress and not impede or delay the work of associated trades. F. Provide support and coordination with Testing and Balancing (TAB) and Validation Contractors for all interfaces between controls and TAB/validation scope of work. Provide all devices, such as portable operator terminals for TAB use in completing TAB procedures. G. All interlocking, wiring and installation of control devices associated with the equipment listed below shall be provided under this contract. When the DDC system is fully installed and operational, DDC Contractor and representatives of Owner will review and check out the system. At that time, DDC Contractor shall demonstrate the operation of the system and prove that it complies with the intent of the drawings and specifications. H. All work performed under this section of the specifications will comply with all codes, laws and governing bodies. If the drawings and/or specifications are in conflict with governing codes, Contractor shall submit a proposal with appropriate modifications to the project to meet code restrictions. If this specification and associated drawings exceed governing code requirements, the specification will govern. Contractor shall obtain and pay for all necessary construction permits and licenses. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.03 WORK BY OTHERS A. The following incidental work shall be furnished by the designated under the supervision of the DDC Contractor. 1. HVAC Piping Contractor Shall: a. Install automatic valves that are specified to be supplied by DDC Contractor. b. Install all pipe mounted DDC items including wells, paddle switches and differential pressure switches, including their isolation valves and associated tubing. 2. Sheet Metal Contractor Shall: a. Install all automatic dampers furnished by DDC Contractor. b. Provide necessary blank-off plates (safing) required to install dampers that are smaller than the duct size. c. Assemble multiple section dampers with required interconnecting linkages and extend required number of shafts through duct for external mounting of damper motors. d. Provide access door or other approved means of access through ducts for service to control equipment. e. Install airflow measuring stations. 3. Coordinate with Electrical Contractor: a. The installation of all line voltage power wiring by Division 26. 1.04 ELECTRIC WIRING A. All electric wiring and wiring connections required for the installation of the DDC system, as herein specified, shall be provided by DDC Contractor unless specifically shown on the electrical drawings or called for in the electrical specifications. Line voltage wiring which is the responsibility of DDC Contractor includes but is not limited to: power for unit mounted controllers and line voltage control devices, freezestat wiring, line voltage thermostats, and motor starter interlocks as required by sequence of operation. B. All control wiring in finished spaces is to be routed concealed in walls or above ceilings unless specifically noted otherwise. Concealed control wiring, where accessible, may be installed without conduit. All concealed control wiring which is not accessible shall be routed in blue conduit. Control wiring in unfinished spaces may be routed exposed but shall be in blue conduit. Wiring in ducts, plenums and other air handling spaces shall be specifically listed for the use. Installation shall comply with all code requirements. C. Wiring shall comply with the requirements of local and national electrical codes. 1.05 QUALIFICATIONS A. All bidders must be DDC Contractors in the business of installing direct digital control building automation systems for a minimum of 3 years. B. The DDC system shall be provided by a single source manufacturer offering a full line of controls. This system shall be furnished, engineered, and installed by the manufacturers local factory owned branch office or the manufacturers locally authorized representative. DDC Contractor shall have factory trained technicians to provide instruction, routine maintenance, and emergency service within 48 hours upon receipt of request. C. Control system components shall be the manufacturer’s latest standard of design at the time of bid and in conformance with the following applicable standards for products specified: 1. American Society for Testing and Materials, ASTM. 2. Institute of Electrical and Electronic Engineers, IEEE. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. National Electrical Manufacturers Association, NEMA. 4. Underwriters Laboratory, UL (UL 916). 5. FCC Regulation, Part 15, Section 156. 6. National Fire Protection Association, NFPA. 7. Local building codes. 1.06 SUBMITTALS A. The following shall be submitted for approval: 1. DDC Contractor shall submit schematic drawings for the entire control system for review and approval before work shall begin. Included in the submittal drawings shall be a one page diagram depicting the system architecture complete with a communications riser. Drawings shall include point-to-point wiring diagrams and must show all temperature controls, start-stop arrangement for each piece of equipment, equipment interlocks, wiring terminal numbers and any special connection information required for properly controlling the HVAC equipment. At a minimum, submit the following: a. DDC network architecture diagrams including all controllers and interconnections. b. Schematics, sequences and flow diagrams. c. Points schedule for each real point in the DDC, including: tag, point type, system name and display units. d. Detailed bill of material list for each controller, identifying quantity, part number, description, and optional features. e. Control damper schedule including a separate line for each damper and a column for each of the damper attributes, including: code number, fail position, damper type, damper operator, blade type, bearing type, seals, duct size, damper size, mounting, and actuator type. f. Control valve schedules including a separate line for each valve and a column for each of the valve attributes: code number, configuration, fail position, pipe size, valve size, body configuration, close off pressure, capacity, valve CV, calculated CV, design pressure, actual pressure, and actuator type. 2. The submittals shall include manufacturers catalog data describing each item of control equipment or component provided and installed for the project. 3. The submittals shall include a specification compliance analysis for review and approval before work shall begin. The compliance document shall address each paragraph of the specification by indicating COMPLY, EXCEED, or EXCEPTION. Do not indicate COMPLY unless the proposed system exactly meets the paragraph requirement. If EXCEED or EXCEPTION is indicated, then provide a clear and concise explanation of the variance from the specifications and the net effect this would have on the specified system performance. 1.07 PROTECTION OF SOFTWARE RIGHTS A. Prior to delivery of software, the Owner and the party providing the software will enter into a software license agreement with provisions for the following: 1. Limiting use of software to equipment provided under these specifications. 2. Limiting copying. 3. Preserving confidentiality. 4. Prohibiting transfer to a third party. 1.08 PRE-PROGRAMMNG DESIGN REVIEW MEETING A. Prior to starting programming, a design review meeting shall be scheduled with the Design Professional. The agenda of this meeting will be to discuss the design intent, review all systems requiring control, and answer any questions the Temperature Controls Contractor may have. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Subject to compliance with requirements, acceptable manufacturers are as follows: 1. Honeywell Controls – Des Moines Branch Office 2. Honeywell Controls – Northwest Mechanical B. All control equipment shall be the product of one manufacturer. 2.02 SYSTEM ARCHITECTURE A. The complete electronic DDC system shall be comprised of the following levels of control devices. 1. System Workstation includes the hardware and software necessary for an operator to interface with the control system. 2. Network Controller(s) are used for high level global programming functions and system networking. 3. Local Controllers are for control of large primary HVAC systems such as air handling systems, heating hot water systems and chilled water systems. 4. Zone Controllers are dedicated for specific equipment such as VAV boxes, fan coils, and heat pump controls. 5. Network thermostats dedicated to specific equipment such as VAV boxes, fan coils, or heat pumps, etc. 6. Field devices include but are not limited to electronic sensors, valves, actuators, switches, relays, and transducers. 2.03 OPERATOR INTERFACE A. General: The DDC operator interface shall be user friendly, readily understood and shall make maximum use of colors, graphics, icons, embedded images, animation, text based information and data visualization techniques to enhance and simplify the use and understanding of the DDC system by authorized users at the OI. 1. User access to the DDC system shall be protected by a flexible and Owner redefinable software-based password access protection. Password protection shall be multi-level and partitionable to accommodate the varied access requirements of the different user groups. Provide the means to define unique access privileges for each individual authorized user. Also provide the means to establish general password groups to which an individual will then be assigned. Once assigned to the group each individual will assume all the capabilities and restrictions of that group. Provide the means to on-line manage password access control under the control of a master password. 2. The operator interface shall be able to combine data from any and all of the system components in a single browser window. This shall include historical data stored on a server. 3. The operator interface shall incorporate comprehensive support for functions including, but not necessarily limited to, the following: a. User access for selective information retrieval and control command execution b. Monitoring and reporting c. Alarm, non-normal, and return to normal condition annunciation d. Selective operator override and other control actions e. Information archiving, manipulation, formatting, display and reporting f. DDC internal performance supervision and diagnostics g. On-line access to user HELP menus h. On-line access to current DDC as-built records and documentation Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 i. Means for the controlled re-programming, re-configuration of DDC operation and for the manipulation of DDC database information in compliance with the prevailing codes, approvals and regulations for individual DDC applications. 4. Provide DDC reports and displays making maximized use of simple English language descriptions and readily understood acronyms, abbreviations and the like to assist user understanding and interpretation. All text naming conventions shall be consistent in their use and application throughout the DDC. B. Web Interface 1. The system shall be capable of supporting clients using a standard web browser such as Internet Explorer™. Systems requiring additional software (to enable a standard Web browser) are not acceptable. 2. The web browser shall provide the same view of the system, in terms of graphics, schedules, calendars, logs, etc., and provide the same interface methodology as is provided by the graphical user interface. Systems that require different views or that require different means of interacting with objects such as schedules, or logs, shall not be permitted. 3. The web browser client shall support at a minimum, the following functions: a. User log-on identification and password shall be required. Security using Java authentication and encryption techniques to prevent unauthorized access shall be implemented. b. Graphical screens developed for the operator interface shall be the same screens used for the web browser client. Any animated graphical objects supported by the OI shall be supported by the web browser interface. c. HTML programming shall not be required to display system graphics or data on a web page. HTML editing of the web page shall be allowed if the user desires a specific look or format. d. Real-time values displayed on a web page shall update automatically without requiring a manual “refresh” of the web page. e. Users shall have administrator-defined access privileges. f. The system shall provide the capability to specify a users home page. Provide the ability to limit a specific user to just their defined home page. From the home page links to other views, or pages in the system, shall be possible if allowed by the system administrator. g. Graphic screens on the web browser client shall support hypertext links to other locations on the Internet or on Intranet sites, by specifying the Uniform Resource Locator (URL) for the desired link. C. Alarms: Alarms shall be routed directly from network controllers to PCs and servers. It shall be possible for specific alarms from specific points to be routed to specific PCs and servers. The alarm management portion of the OI software shall, at the minimum, provide the following functions: 1. Log date and time of alarm occurrence. 2. Generate a “pop-up” window, with audible alarm, informing a user that an alarm has been received. 3. Allow a user, with the appropriate security level, to acknowledge, temporarily silence, or discard an alarm. 4. Provide an audit trail on hard drive for alarms by recording user acknowledgment, deletion, or disabling of an alarm. The audit trail shall include the name of the user, the alarm, the action taken on the alarm, and a time/date stamp. 5. Provide the ability to direct alarms to an e-mail address or alpha-numeric pager. This must be provided in addition to the pop up window described above. Systems which use e-mail and pagers as the exclusive means of annunciating alarms are not acceptable. 6. Any attribute of any object in the system may be designated to report an alarm. 7. The DDC shall annunciate diagnostic alarms, at a minimum, indicating system failures and non-normal operating conditions Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 D. Reports: Reports shall be generated and directed to one or more of the following: Operator interface displays, printers, or archive at the user’s option. As a minimum, the system shall provide the following reports: 1. All points in the DDC system. 2. All points in each DDC application. 3. All points currently in alarm in a DDC application. 4. All points locked out in a DDC application. 5. All DDC schedules. 6. All user defined and adjustable variables, schedules, interlocks, etc. 7. DDC diagnostic and system status reports. E. Dynamic Color Graphics: The system shall allow for the creation of user defined, color graphic displays for the viewing of HVAC and electrical systems, or building schematics. These graphics shall contain point information from the database including any attributes associated with the point (engineering units, etc.). In addition operators shall be able to command equipment or change setpoints from a graphic through the use of the mouse. Requirements of the color graphic subsystem include: 1. An unlimited number of graphic displays shall be able to be generated and executed. 2. Graphics shall be based on Scalar Vector Graphic (SVG) technology. 3. Values of real time attributes displayed on the graphics shall be dynamic and updated on the displays. 4. The graphic displays shall be able to display and provide animation based on real-time DDC data that is acquired, derived, or entered. 5. The user shall be able to change values (setpoints) and states in system controlled equipment directly from the graphic display. 6. Provide a graphic editing tool that allows for the creation and editing of graphic files. It shall be possible to edit the graphics directly while they are on line, or at an off line location for later downloading to the controller. 7. DDC system shall be provided with a complete user expandable symbol library containing all of the basic symbols used to represent components of a typical DDC system. Implementing these symbols in a graphic shall involve dragging and dropping them from the library to the graphic. 8. The following list of graphics, at a minimum, shall be provided: a. Floor plans showing room numbers and temperature sensor locations are to be provided that will alarm when a room is off their respective zone temperature and set point. The floor plans shall also be linked to a screen to show the equipment serving that particular room/zone. b. Provide a graphic screen for each type of equipment connected to the DDC system. At a minimum, the following shall be visible from the OI: 1) VAV Boxes - discharge air temperature, zone temperature, set-point, airflow, damper position, reheat valve position 2) AHU - supply/return fans on/off/speed/status, dirty filter switch, outdoor air temperature, mixed air temperature, return air temperature, discharge air temperature, low limit alarm, heat/cool control valve, damper positions, static pressure F. Schedules: It shall be possible to configure and download from the operator interface schedules for any of the controllers on the network. 1. The system shall provide multiple schedule input forms for automatic DDC time-of-day scheduling and override scheduling of DDC operations. At a minimum, the following spreadsheet types shall be accommodated: a. Weekly schedules. b. Temporary override schedules. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 c. Special “Only active if today is a holiday” schedules. d. Monthly schedules. 2. Schedules shall be provided for each system or sub-system in the DDC system. Each schedule shall include all command able points residing within the system. Each point may have a unique schedule of operation relative to the system use schedule, allowing for sequential starting and control of equipment within the system. Scheduling and rescheduling of points shall be accomplished easily via the system schedule spreadsheets. 3. Monthly calendars for a 12-month period shall be provided that allow for simplified scheduling of holidays and special days in advance. Holidays and special days shall be user-selected with the pointing device or keyboard, and shall automatically reschedule equipment operation as previously defined on the weekly schedules. G. Historical trending and data collection: Trend and store point history data for all DDC points and values as selected by the user. The trend data shall be stored in a manner that allows custom queries and reports using industry-standard software tools. At a minimum, provide the capability to perform statistical functions on the historical database: 1. Average. 2. Arithmetic mean. 3. Maximum/minimum values. 4. Range – difference between minimum and maximum values. 5. Standard deviation. 6. Sum of all values. 7. Variance. 2.04 NETWORK CONTROLLERS A. General: The network controller shall be a microprocessor based, multi-tasking real time system controller that provides advanced system programming, uplink and downlink communications, polling and other supervisory functions for zone and local controllers. B. Each network controller shall be classified as a BACnet compatible device, supporting the BACnet Building Controller (B-BC) profile. Controllers that support a lesser profile such as B-AAC are not acceptable. NRCs shall be tested and certified by the BACnet Testing Laboratory (BTL) as Advanced Application Controllers (B-BC). C. Hardware Specifications 1. Operating Environment: The controller shall be capable of operating in an environment of 32 to 122 deg F and 10 to 90% relative humidity non-condensing. 2. Memory: Both the operating system of the controller, plus the application program for the controller, shall be stored in non-volatile, FLASH memory. Controllers shall contain enough memory for the current application, plus required history logging, plus a minimum of 20% additional free memory. 3. Communication Ports: Each network controller shall provide communication to both the Workstation(s) and the field buses. An on-board Ethernet port shall be provided. 4. Stand-Alone: The controller shall be a true no-host system that does not require a PC or "Host" computer to perform any control functions or communications. 5. Modular Expandability: The system shall employ a modular I/O design to allow easy expansion. Input and output capacity is to be provided through plug-in modules of various. It shall be possible to combine I/O modules as desired to meet the I/O requirements for individual control applications. 6. Real Time Clock (RTC): Each network controller shall include a battery-backed, real time clock, accurate to 10 seconds per day. The RTC shall provide the following: time of day, day, month, year, and day of week. The system shall automatically correct for daylight savings time and leap years. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-7 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 7. Power Supply: The power supply for the network controller shall be auto sensing, 120- 220VAC, 60 Hz power, with a tolerance of +/- 20%. Line voltage below the operating range of the system shall be considered outages. The controller shall contain over voltage surge protection, and require no additional AC power signal conditioning. a. Automatic Restart After Power Failure: Upon restoration of power after an outage, the network controller shall automatically and without human intervention: update all monitored functions; resume operation based on current, synchronized time and status, and implement special start-up strategies as required. b. Battery backup: The network controller shall include an on-board battery to back up the controller’s RAM memory. The battery shall have a shelf life of over 5 years, and provide accumulated backup of all RAM and clock functions for at least 3 years. In the case of a power failure, the network controller shall first try to restart from the RAM memory. If that memory is corrupted or unusable, then the network controller shall restart itself from its application program stored in its FLASH memory. 8. Field communication ports shall be individually electrically isolated to protect against transients, spikes, and power surges. The ports shall be optically isolated from each other, the controller circuit board and from power wiring. Optical isolation shall be provided either as an integral component to the controller or provided as a separate interface device between the controller and field wiring. 9. Upgrades: Include all future controller firmware at no additional cost to the system owner for a 3 year period after system acceptance. 10. Failure of any system controller shall be audibly and visually annunciated on a system workstation. D. Network Controller Software 1. General: The network controller shall contain FLASH memory to store both the resident operating system and the application software. There will be no restrictions placed on the type of application programs in the system. Each network controller shall be capable of parallel processing, executing all control programs simultaneously. Any program may affect the operation of any other program. Each program shall have the full access of all I/O facilities of the processor. This execution of control function shall not be interrupted due to normal user communications including interrogation, program entry, printout of the program for storage, etc. 2. User Programming Language: The application software shall be user programmable. This includes all strategies, sequences of operation, control algorithms, parameters, and setpoints. The source program shall be English language-based and programmable by the user. The language shall be structured to allow for the easy configuration of control programs, schedules, alarms, reports, telecommunications, local displays, mathematical calculations, passwords, and histories. The language shall be self-documenting. Users shall be able to place comments anywhere in the body of a program. Program listings shall be configurable by the user in logical groupings. Controllers that use a “canned” program method will not be accepted. 3. Programming Functions: The software blocks shall provide all the necessary mathematics, logic, utility, and control functions necessary for proper sequence of control. These functions shall be contained in the network controller operating system to be available in any combination for field programming the unit through RAM memory. a. Proportional, Integral plus Derivative Control (PID) b. Self tuning PID c. Two position control d. Digital filter e. Ratio calculator f. Equipment cycling protection Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-8 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 4. Energy Management Applications: As a minimum, the network controller shall have the ability to, but not be limited to, perform energy management strategies such as: a. Time or event based scheduling b. Calendar/holiday based scheduling c. Temporary schedule overrides d. Adaptive optimum start/stop e. Chiller and boiler reset/optimization f. Demand limiting/load shedding g. Enthalpy switchover (economizer) h. Temperature compensated duty cycling i. CFM tracking j. Tenant billing k. Hot water/outdoor air/chilled water/condenser water reset l. Run time totalization m. Alarm detection and dial out n. Night setback o. Historical trending 5. Passwords: The access software shall provide at least 5 levels of passwords. Each level shall be user definable. 6. Help Menu: On-line location sensitive help shall be provided for each menu item, describing the consequences of making the highlighted menu selection. 7. Login: A user definable login message shall be displayed every time the workstation is connected to a system controller. 8. Alarms: The network controller shall be capable of comparing analog and digital readings to predetermined high and low limits and annunciate each time a value enters or returns from an alarm condition. Unique high and low limits shall be supplied for each analog point in the network. The network shall be capable of suppressing selected alarm reporting when the primary equipment from which the alarm point is based is in the inactive state. The alarm features of the system controller software shall, as a minimum, provide the following: a. Digital, analog, and hi/lo settings and deadband b. Sliding alarm limits c. Conditional alarming d. Alarm inhibiting through feedback loop e. Fluttering alarm suppression f. Separate tailored alarm messages of 70 characters each g. Auto dial of any alarm condition to a minimum of 25 telephone numbers 9. On-Line Testing: The network shall have the capability to allow the operator to design, test, and implement desired control strategies on-line. 10. Communication Diagnostics: The network controller software shall be capable of self- diagnosing failure automatically without necessary query by the operator. In the event of communications failure or limited power failure, the network shall be capable of both notifying a local operator of the specific occurrence, as well as communicating to a remote operator, either by the internet or auto dialing the condition. In addition to automatic self-diagnostics, each network controller shall maintain communications statistics on zone and local controller communications. These statistics shall tabulate total communications attempted versus successful and unsuccessful communications by unit number. An option shall exist to reset communications statistics to zero (0) at any time. 11. Trending: Each network controller shall have the capability to simultaneously trend a minimum of 60 combined analog and digital points. Adjustable sampling intervals for each trend from 60 seconds to 10 days shall be possible. Each trend shall be capable of being automatically started or stopped, based on time of day, externally sensed points, alarms, or a calculated value. Upload of trend data to the system workstation shall be automatically performed at any time during the sampling period. The uploaded trend data shall be fully compatible with Microsoft Excel. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-9 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2.05 LOCAL CONTROLLERS A. General: Each HVAC local controller shall be a stand-alone DDC controller. The local controllers shall be a local control loop microprocessor-based controller installed at each HVAC system; i.e., air handling unit, heating boiler. Each controller shall be fully programmable, contain its own control programs and will continue to operate in the event of a failure or communication loss to its associated network controller. Both the operating system of the controller, plus the application program for the controller, shall be stored in non-volatile, FLASH memory. Controllers shall contain enough memory for the current application, plus required history logging, plus a minimum of 20% additional free memory. All controllers with volatile memory shall have a battery for 72 hour database backup. Each controller shall be addressable by a workstation or a portable service tool. B. Hardware Specifications 1. Scan: Controller shall continuously scan and maintain the most recent data in RAM for retrieval by a remote workstation and by the local controller software programs. 2. Isolation: Control, communication, and power circuits for each controller shall be individually electrically isolated to protect against transients, spikes, and power surges. 3. Database: All field control databases shall be entered, changed or downloaded to the local controllers via a portable service tool or system workstation. 4. Local Display: The controller shall have a local display and keypad that allows the user to view and change setpoints directly at the controller. 5. Auto-Calibration: All inputs shall feature an auto-calibrate function to eliminate sensing errors. 6. Input/Output Modules: Provide the following input/output capabilities: a. Universal inputs which can accept industry standard analog signals (4-20 Ma, 0-5 VDC, etc.) and binary contact closures. b. Digital outputs may be latched or momentary contact type. c. Analog outputs shall have a 1% resolution over total output span of 100%. 7. Expandability: For larger controller (16 base inputs and up), provide input and output expansion through the use of plug-in modules. At least two I/O modules must be capable of being added to the base local controller. 8. Automatic Restart After Power Failure: Upon restoration of power after an outage, the controller shall automatically and without human intervention: update all monitored functions; resume operation based on current, synchronized time and status, and implement special start-up strategies as required. 9. Real Time Clock (RTC): All local controllers shall have a real time clock in either hardware or software. The accuracy shall be within 10 seconds per day. The RTC shall provide the following information: time of day, day, month, year, and day of week. Each local controller shall receive a signal, every hour, over the network from the NRC, which synchronizes all local controllers’ real time clocks. C. Local Controller Software: Provide complete controller software to execute all HVAC system local loop controls functions. 1. Control Parameters: The software blocks in the local controller shall produce all of the necessary reverse acting and/or direct acting PI signals as required by the control sequence. The proportional and integral values which make up the PI output value shall be readable and modifiable, at the system workstation or the portable service tool to facilitate tuning of control loops. 2. Networking: Each input, output, or calculation result shall be capable of being assigned to the system controller for system networking. The local controller shall also provide the ability to download and upload configuration data, both locally at the controller and via the DDC communications network. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-10 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Programming Functions: Provide the following standard DDC loop programming functions: a. Control block programming b. PI or PID control c. Serial load staging d. Binary load staging e. Analog load staging f. Master-submaster routines g. Anti-windup for integrated loops 2.06 ZONE CONTROLLERS A. General: Each HVAC zone controller shall be a stand-alone DDC controller. The controller shall include all hardware and software required for communications with the system controller. Unless noted otherwise, an individual zone controller shall be dedicated for each zone terminal device. B. Each local controller provided must be a BACnet device, supporting the BACnet Advanced Application Specific Controller (B-ASC) profile. Controllers that support a lesser profile such as B- SA are not acceptable. Local controllers shall be tested and certified by the BACnet Testing Laboratory (BTL) as Advanced Application Specific Controllers (B-ASC). C. Programs: The control program shall reside in the zone controller. The application program shall be maintained in ROM. The default database, ie. setpoints and configuration information, shall be stored in EEPROM. Controllers requiring local setting of potentiometers or dip switches are not acceptable. D. Stand-Alone: Controllers requiring the application or database to be downloaded from a host or share processing with a "master controller" shall not be acceptable. After a power failure the zone controller must run the control application using the current setpoints and configuration. E. Communications: Communication to the system controller shall be 1200-baud asynchronous. F. Input/Output: Each controller shall have a minimum of 8 inputs. Each input shall be usable as a discrete or 0-5 volt analog or digital input. Inputs shall be individually electrically isolated from other inputs, outputs, communications, and power. All inputs shall feature an auto-calibrate function to eliminate sensing errors. G. Each controller shall have a minimum of six digital outputs. Outputs shall be individually electrically isolated from the other outputs, inputs, communications and power. Controller shall be available with a minimum of two (2) analog outputs. H. Connections: All electrical connections shall be made to the combination terminal strip and base assembly. To insure long term reliability, all electrical terminations shall be screw type. I. The logic card, containing all active electrical components, shall be easily installable and removable from the wiring base, without the use of tools or the removal of any electrical wiring. Products that require disconnection of wiring from logic card before removal will be required to supply and install a quick disconnect type inter-connection. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-11 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2.07 FIELD DEVICES A. Temperature Sensors: All temperature devices shall use precision thermistors accurate to +/- 1 degree F over a range of –30 to 230 degrees F. Space temperature sensors shall be accurate to +/- 1 degree F over a range of 40 to 100 degrees F. 1. Standard space sensors shall be available in an off white enclosure for mounting on a standard electrical box. Space sensor shall have a portable service tool jack. a. The sensor housing shall feature both a mechanism for adjusting the space temperature setpoint, as well as a push button for selecting after hours operation. b. The sensor shall incorporate either an LED or LCD display for viewing the space temperature, setpoint and other operator selectable parameters. Using built in buttons, operators shall be able to adjust setpoints directly from the sensor. 2. Duct temperature sensors shall incorporate a thermistor bead embedded at the tip of a stainless steel tube. Probe style duct sensors are useable in air handling applications where the coil or duct area is less than 14 square feet. Averaging sensors shall be employed in ducts which are larger than 14 square feet. 3. Immersion sensors shall be employed for measurement of temperature in all chilled and hot water applications as well as refrigerant applications. Thermal wells shall be brass or stainless steel for non-corrosive fluids below 250 degrees F and 300 series stainless steel for all other applications. 4. Freezestat: Duct temperature sensor as described above with appropriate temperature range for the service. 5. A pneumatic signal shall not be allowed for sensing temperature unless otherwise specified. B. Humidity Sensors: Humidity sensors shall be of the solid-state type using a hydroscopic polymer or thin film capacitive sensing element. The sensor shall vary the output voltage with a change in relative humidity. Sensors shall be available for room, outside air or duct mounting, with a minimum range of 0% - 100% +/- 3%. C. Differential Pressure Sensor: Differential pressure sensor shall be temperature compensated and shall vary the output voltage with a change in differential pressure. Sensing range shall be suitable for the application with accuracy of +/- 2% of range and non-repeatability of +/- 0.05% of range. Sensor shall be capable of withstanding up to 150% of rated pressure without damage. 1. Air pressure measurements in the range of 0 to 10” water column will be accurate to +/- 1% using a solid-state sensing element. 2. Differential pressure measurements of liquids or gases shall be accurate to +/- 0.5% of range. The housing shall be Nema 4 rated. D. Current Sensors: Current status switches shall be used to monitor fans, pumps, motors and electrical loads. Current switches shall be available in solid and split core models, and offer either a digital or an analog signal to the automation system. E. Measurement of three phase power shall be accomplished with a kW/kWH transducer. This device shall utilize direct current transformer inputs to calculate the instantaneous value (kW) and a pulsed output proportional to the energy usage (kWH). F. Control Valves: Valves shall be packless, modulating, electrically or magnetically actuated. These valves shall have true linear flow characteristics in relationship to valve opening. Control valves shall meet the heating and cooling loads specified, and close off against the differential pressure conditions within the application. Valves should be sized to operate accurately and with stability from 10 to 100% of the maximum design flow. These valves shall carry a full (3) three year parts and labor warranty. This warranty shall cover all required maintenance and failures. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-12 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 In the event of a failure the valve and actuator shall be replaced and reinstalled, by DDC Contractor, at no cost to the building owner. 1. Terminal Unit Valves: Valves shall be sized for a 3 to 5 psi drop. Valve body shall be nickel plated brass, rated at 125 psig and shall have a control rangeability of 100 to 1. Valves 2 inches and smaller shall be screwed type with NPT fittings. Valves 2-1/2 inches and larger shall be flanged. All two-position valves shall be full port valves. 2. Hot water valves shall be rated to 240 deg. F and 125 psig. Valves shall be sized for a 3 to 5 psi pressure drop. Valve body shall be cast iron with a chrome nickel steel seat and inner valve material. Valves 2 inches and smaller shall be screwed type with NPT fittings. Valves 2-1/2 inches and larger shall be flanged. 3. Low pressure steam valves shall be rated to 360 deg F up to 230 psig. Valves for HTHW shall be sized for a 3 to 5 psi pressure drop and valves for low pressure steam shall be sized for 80% pressure drop of inlet pressure. Valve body shall be cast iron with a chrome nickel steel seat and inner valve material. Valves shall utilize two valves in a 1/3 - 2/3 parallel arrangement in order to achieve control rangeability. 4. Butterfly Valves: 2-way and 3-way butterfly valves shall be cast iron valve body, with stainless steel stem, and available with disc seal for bubble-tight shut off. G. Pressure Independent Control Valves: Valves shall be sized for a 3 to 5 psi drop. Valve body shall be cast iron, steel or bronze and rated for 150 psi working pressure. All internal parts shall be stainless steel, steel, Teflon, brass, or bronze. The flow through the valve shall not vary more than +/- 5% due to system pressure fluctuations. A flow tag shall be furnished with each valve. The rangeability of the control valves shall be a minimum of 100 to 1. H. Control Dampers: Motorized damper, unless otherwise specified elsewhere, shall be furnished by DDC Contractor. Dampers are to be installed by HVAC Contractor under the supervision of DDC Contractor. All blank-off plates and conversions necessary to install smaller than duct size dampers are the responsibility of Sheet Metal Contractor. 1. Damper frames are to be constructed of 13 gauge galvanized sheet steel mechanically joined with linkage concealed in the side channel to eliminate noise as friction. Compressible spring stainless steel side seals, and acetal or bronze bearings shall also be provided. 2. Damper blade width shall not exceed eight inches and the blade length shall not exceed 48 inches. Seals and 3/8 inch square steel zinc plated pins are required. 3. Provide opposed blade dampers for modulating applications and parallel blade for two position control. I. Damper Actuators: Damper actuators shall be electronic, and shall be direct coupled over the shaft, without the need for connecting linkage. 1. The actuator shall have electronic overload circuitry to prevent damage. For power- failure/safety applications, an internal mechanical, spring return mechanism shall be built into the actuator housing. 2. Actuators shall be available with spring return to the normal position when required. 3. Actuators shall have a position indicator for external indication of damper position. 4. Actuators shall have manual override capability without disconnecting damper linkage. J. Airflow Measuring Stations: Provide a thermal anemometer using instrument grade self heated thermistor sensors with thermistor temperature sensors. 1. The flow station shall operate over a range of 0 to 5,000 feet/min with an accuracy of +/- 2% over 500 feet/min and +/- 10 ft/min for reading less than 500 feet/min. 2. The output signal shall be linear with field selectable ranges including 0-5 VDC, 0-10VDC and 4-20 mA. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-13 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 K. Water Flow Measuring Stations: Provide an insertion-type electromagnetic flow meter, Onicon model F-3500 or equal. 1. The flow station shall operate at + 1% of reading from 2-20 ft/sec and + 0.02 ft/sec below 2 ft/sec. 2. The output signal shall be linear in either 0-5 VDC, 0-10 VDC, or 4 - 20 mA. 3. Unit shall be removable by hand without system shutdown or drain. PART 3 - EXECUTION 3.01 PROJECT MANAGEMENT A. Provide a project manager who shall, as a part of his duties, be responsible for the following activities: 1. Coordination between Contractor and all other trades, Owner, local authorities and the design team. 2. Scheduling of manpower, material delivery, equipment installation and checkout. 3. Maintenance of construction records such as project scheduling and manpower planning for project coordination and as-built drawings. 3.02 INSTALLATION METHODS A. Install systems and materials in accordance with manufacturer's instructions, rough-in drawings and equipment details. Install electrical components and use electrical products complying with requirements of applicable Division-26 sections of these specifications. B. The term "control wiring" is defined to include providing of wire, conduit, and miscellaneous materials as required for mounting and connecting electric or electronic control devices. C. Number-code or color-code conductors, excluding those used for individual zone controls, appropriately for future identification and servicing of control system. D. All line voltage power wiring required because of substitution of equipment specified in this section, shall be provided by this section. 3.03 SYSTEM ACCEPTANCE A. General: The system installation shall be complete and tested for proper operation prior to acceptance testing for the Owner's authorized representative. A letter shall be submitted to the Design Professional requesting system acceptance. This letter shall certify all controls are installed and the software programs have been completely exercised for proper equipment operation. Acceptance testing will commence at a mutually agreeable time within ten (10) calendar days of request. When the field test procedures have been demonstrated to the Owner's representative, the system will be accepted. The warranty period will start at this time. B. Field Equipment Test Procedures: DDC control panels shall be demonstrated via a functional end to end test such that: 1. All output channels shall be commanded (on/off, stop/start, adjust, etc.) and their operation verified. 2. All analog input channels shall be verified for proper operation. 3. All digital input channels shall be verified by changing the state of the field device and observing the appropriate change of displayed value. 4. If a point should fail testing, perform necessary repair action and retest failed point and all interlocked points. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-14 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 5. Automatic control operation shall be verified by introducing an error into the system and observing the proper corrective system response. 6. Selected time and setpoint schedules shall be verified by changing the schedule and observing the correct response on the controlled outputs. C. As-Built Documentation: After a successful acceptance demonstration, Contractor shall submit as-built drawings of the completed project for final approval. After receiving final approval, supply "3" complete 11 x 17 as-built drawing sets to the Owner. As-built sets printed using high resolution laser printer may be provided on 8-1/2" x 11" drawings. D. Operation and Maintenance Manuals: Submit three copies of operation and maintenance manuals. Include the following: 1. Manufacturer's catalog data and specifications on sensors, transmitters, controllers, control valves, damper actuators, gauges, indicators, terminals, and any miscellaneous components used in the system. 2. An operator's manual which will include detailed instructions for all operations of the system. 3. An operator's reference table listing the addresses of all connected input points and output points. Settings shall be shown where applicable. 4. A programmer's manual which will include all information necessary to perform programming functions. 5. A language manual which will include a detailed description of the language used and all routines used by the system. 6. Flow charts of the overall system configuration. 7. Complete program listing file and parameter listing file for all programs. 8. A copy of the warranty. 9. Operating and maintenance cautions and instructions. 10. Recommended spare parts list. E. As-built drawings and sequence of operation to be provided on back of door at each control panel for field reference. F. Upon completion of project, DDC Contractor shall adjust and validate all thermostats, controllers, valves, damper operators, relays, instruments and devices provided under this section in conjunction and coordinated with Section 23 0593 - Testing, Adjusting and Balancing for HVAC. 3.04 TRAINING A. Contractor shall provide to the Design Professional a training class outline prior to any scheduled training. B. Training sessions shall be provided for the Owner's personnel by factory trained control engineers and technicians. Refer to Section 23 0010 - HVAC General Provisions for minimum times. C. The course shall include instruction on specific systems and instructions for operating the installed system to include as a minimum: 1. HVAC System overview. 2. Operation of Control System. 3. Function of each Component. 4. System Operating Procedures. 5. Programming Procedures. 6. Maintenance Procedures. Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-15 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3.05 WARRANTY A. Warranty: The control system shall be warranted to be free from defects in both material and workmanship for a period of one (1) year of normal use and service, with the exception of control valves with a five (5) year warranty. This warranty shall become effective the date the owner accepts the system. 3.06 SPARES A. Provide one each of the following spare parts: 1. Room Sensor 2. Velocity Sensor 3. Zone Controller Board (one of each type) 4. Local Controller Board (one of each type) 5. 10% of quantity installed, but not less than 2, of each size of control valve and actuator used on the project. 6. One of each model of control damper actuator installed. END OF SECTION 23 09 00 Rohrbach Associates PC INSTRUMENTATION AND CONTROL FOR HVAC 23 09 00-16 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 21 13 HYDRONIC PIPING PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Contractor shall furnish all equipment, materials, tools, labor and supervision necessary to fabricate and install complete piping system as required by the drawings and this section. 1. Extent of hydronicpiping work is indicated on drawings and schedules, and by requirements of this section. 2. Insulation of hydronicpiping is specified in other Division-23 sections, and is included as work of this section. 3. Installation of valves for hydronic piping system is specified in other Division-23 sections and is included as work of this section. 1.03 QUALITY ASSURANCE A. ASME Compliance: Fabricate and install hydronic piping in accordance with ASME B31.9 "Building Services Piping". B. UMC Compliance: Fabricate and install hydronic piping in accordance with the "Uniform Mechanical Code". C. IMC Compliance: Fabricate and install hydronic piping in accordance with the "International Mechanical Code". 1.04 SUBMITTALS A. Submit manufacturer's material data and installation methods for each mechanical grooved and roll grooved piping system to be provided. B. Submit manufacturer’s catalog cuts for each type of device to be used. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Grooved Piping Systems 1. Gruvlok by Anvil International 2. Victaulic B. Copper Pressure-Seal Fittings 1. Viega Pro Press 2. NIBCO Press System Rohrbach Associates PC HYDRONIC PIPING 23 21 13-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Expansion tanks, air separator, system fill pressure valve, air vents and other hydronic accessories 1. Amtrol/Thrush 2. Bell & Gossett 3. Taco 4. Wheatley 5. Spirotherm 6. Armstrong 7. Patterson Pump 8. D. Pressure & Temperature Test Stations 1. Peterson Equipment Co. 2. Flow Design (Autoflow) E. Automatic Flow Control Valves 1. Flow Design Inc. (Autoflow) 2. Griswold 3. Pro Hydronic Specialties 4. HCI Terminator F. Strainers 1. Flow Design Inc. (Autoflow) 2. SF Equipment 3. Griswold 4. Pro Hydronic Specialties 5. Keckley G. Venturi Flow Measuring Stations 1. Flow Design Inc. (Autoflow) 2. Gerand 3. Presco 4. Pro Hydronic Specialties 2.02 BASIC MATERIALS AND PRODUCTS A. General: Provide piping materials and factory-fabricated piping products of sizes, types, pressure ratings, temperature ratings and capacities as indicated. Where not indicated, provide proper selection as determined by Installer to comply with installation requirements. Provide materials and products complying with ASME B31.9 "Code For Building Services Piping" where applicable, base pressure rating on hydronic piping system's maximum design pressures. Provide sizes and types matching piping and equipment connections; provide fittings of materials which match pipe materials used in hydronic piping systems. Where more than one type of materials or products are indicated, selection is Installer's option. B. Valves: Refer to Section 23 05 23 - General Duty Valves for HVAC Piping. C. Piping Specialties: Refer to Section - 23 05 00 - Common Work Results for HVAC. D. Expansion Compensation: Refer to Section 23 05 16 - Expansion Fittings and Loops for HVAC Piping. E. Meters and Gauges: Refer to Section 23 05 19 - Meters and Gages for HVAC Piping. Rohrbach Associates PC HYDRONIC PIPING 23 21 13-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 F. Supports, Anchors and Seals: Refer to Section 23 05 29 - Hangers and Supports for HVAC Piping. 2.03 PIPE: Material Service A. Copper water tube, hard temper, ASTM B88. Type L Heating water. Chilled water. Heat pump water. Type M Above ground condensate drain lines. As permitted by local code. B. Black steel pipe, Heating water. Chilled water. Schedule 40, ASTM A120* C. Black steel pipe, Chilled/Heating water where threaded Schedule 80, ASTM A120* fittings are used. * ASTM A120 is for normal use only. 2.04 FITTINGS: A. Copper water tube cast bronze or wrought copper: 1. Solder joint type. ANSI B16.18 and B16.22-63. 2. Pressure-Seal pipe joining system, copper press fittings, 1/2" to 4” in diameter. ASME B16.18, ASME B16.22. O-rings for copper press fittings shall be EPDM. Installation per manufacturer’s recommendations. 3. Mechanical grooved and roll-groove copper piping system and fittings: may be used as approved by code for copper piping. All components shall be by one manufacturer. System installation shall be in accordance with the manufacturer's recommendations. B. Steel Pipe: 1. Threaded pipe (2” dia and smaller): Malleable iron fittings, 125 pound standard flat band water pattern. 2. Welded pipe (2 1/2" dia and larger): Standard radius weld fittings and weld neck or slip- on flanges, same material and strength as pipe. 3. Mechanical grooved and roll-groove steel piping system and fittings: May be used as approved by code for black steel, stainless steel andgalvanized steel. Gasket type to be used shall be appropriate for intended service. All components shall be by one manufacturer. System installation shall be in accordance with the manufacturer's recommendations. 2.05 JOINTS A. Copper water tube: 1. Use non-corrosive 95-5 tin-antimony solder, cut pipe square, clean, ream and polish tube ends and inner surfaces of fittings, apply flux and solder joint as recommended by manufacturer of solder type fittings. 2. Pressure-Seal pipe joining system, copper press fittings, 1/2" to 4” in diameter. ASME B16.18, ASME B16.22. O-rings for copper press fittings shall be EPDM. Rohrbach Associates PC HYDRONIC PIPING 23 21 13-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Mechanical grooved and roll grooved couplings: Grooved couplings may be used as approved by code for copper piping. Gasket type to be used shall be appropriate for intended service. All components shall be by one manufacturer. System installation shall be in accordance with the manufacturer's recommendations. B. Steel Pipe: 1. Threaded pipe (2” dia and smaller): Make joints using Teflon tape applied to male threads only. Cut pipe square, cut threads clean, remove burrs and ream ends to full size of bore. For fuel piping and lubricating oil piping, joint sealing material shall be resistant to petroleum products. 2. Welded pipe (2 1/2" dia and larger): Welding shall conform to welding section of ANSI- B31.3 "Code for Power Piping.” 3. Mechanical grooved and roll grooved couplings: Grooved couplings may be used as approved by code for black steel, stainless steel and galvanized steel piping. Gasket type to be used shall be appropriate for intended service. All components shall be by one manufacturer. System installation shall be in accordance with the manufacturer's recommendations. 2.06 NIPPLES AND UNIONS A. All nipples shall conform to size, weight and strength of adjoining pipe. When length of unthreaded portion of nipple is less than 1-1/2", use extra strong nipple; do not use close nipples. B. For pipe 2" and smaller, use screwed unions, for pipe 2-1/2" and over use flanged unions. For steel pipe use black or galvanized malleable iron unions, to conform to pipe with ground joint. Cast iron flanged unions gasket type. For threaded brass pipe, use bronze ground joint unions with octagon ends. C. Install unions in the following locations so that a minimum amount of pipe need be disassembled: 1. Long runs, at intervals of 80 feet. 2. In by-pass around equipment, valves, and controls. 3. In connections to equipment. 4. Where indicated on drawings. D. Dielectric unions shall be installed between any connection of copper pipe and ferrous piping or equipment. In grooved piping systems, provide Clearflo by Victaulic. 2.07 AIR VENTS A. Manual Air Vents: Bell & Gossett Model No. 17SR. B. Automatic Air Vents: Bell & Gossett Model No. 7. 2.08 PRESSURE & TEMPERATURE TEST STATIONS A. Supply and install in an accessible position, Peterson Equipment Company #110 "Pete's Plug", or equal, 1/4" MPT fitting ("110-XL for insulated piping) to receive either a temperature or pressure probe 1/8" O. D. in the supply and return piping of all chillers, coils, fan coil units, heat exchangers, water pumps, and on all hot water and chilled water, supply and return mains. Fitting shall be solid brass with two (2) valve cores or Nordel (maximum 275 deg. F. at 500 PSI), fitted with a color coded and marked cap with gasket and shall be rated at 1000 PSIG. Single valve core or Neoprene valve core devices are unacceptable. Rohrbach Associates PC HYDRONIC PIPING 23 21 13-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Meters and Instruments - The installing contractor shall supply and present to the owner upon completion of testing, one Series 1500-XL pressure and temperature test kit, consisting of a 0-100 PSI, 0-230 ft. of water pressure gauge with No. 500 gauge adapter attached, a 25-125 deg. F. pocket testing thermometer, a 0-220 deg. F. pocket testing thermometer, a No. 500 gauge adapter, and a protective carrying case. 2.09 AUTOMATIC FLOW CONTROL VALVES A. General: Contractor shall install automatic pressure compensating flow control valves where indicated on the details on the drawings. Provide with integral ball valve equal to Autoflow Model AC. Valves shall have the capacities and pressure differential characteristics as indicated and conform to the following specifications: 1. Valves shall be factory set and shall automatically limit the rate of flow to required engineered capacity within +/- 5% accuracy over an operating pressure differential of at least 14 times the minimum required for control. 2. The control mechanism of the valve shall consist of a self-contained, open-chamber cartridge assembly with unobstructed flow passages that eliminate accumulation of particles and debris. All internal working parts shall be passivated stainless steel. 3. The cartridge assembly shall consist of a spring-loaded cup. The cup shall be guided at two points and shall utilize the full available differential pressure across the valve to actuate the cup and thereby reduce friction and hysterisis and eliminate binding. It shall have a thin orifice plate and self cleaning of the variable inlet ports over the full control range. 4. Valves shall provide control over a minimum range of 2 psig to 32 psig. Valve bodies shall be rated for use at not less than 150% of system designed operating pressures. 5. Certified performance data for the flow control valve, based on independent laboratory tests, supervised and witnessed by a registered professional engineer, shall be available. 6. All flow control valves shall be supplied by a single source responsibility. 7. Each automatic flow control valve shall be furnished with two extended Pete's Plug temperature/pressure test ports. 8. Provide identification, both a metal identification tag, with chain, and a label on the valve for each installed valve. The identification shall provide zone identification, valve model number, rated flow in GPM and differential pressure range. 9. Valves installed on chilled water and two-pipe cooling/heating water systems to be provided with valve handle extension. 10. Provide replacement cartridges for up to 10% of units as required to adjust flow or pressure range during balancing. 2.10 STRAINERS A. Strainers shall be combination valve, Y-strainer and union with two extended temperature/pressure test ports and hose end drain valve with cap and chain. B. Strainers shall be equal to Autoflow Model YC as indicated on details and drawings. Y -strainers shall be 20 mesh stainless screen with removable cap. Rohrbach Associates PC HYDRONIC PIPING 23 21 13-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Valves: 1. Two inches and smaller: Ball valves (see Section 23 0523 - General Duty Valves for HVAC Piping). 2. Larger than two inches: Butterfly valves (see Section 23 0523 - General Duty Valves for HVAC Piping). 2.11 SUPPLY AND RETURN HOSES A. All hoses shall be a minimum of 12inches in length and equipped with swivel end connections at terminal unit. All end connections shall be crimped to meet stated pressure ratings. Serrated/slip fit connections are not acceptable. B. Hose materials shall be high quality polyethylene pipe insulation over a stainless steel braided inner core and withstand working pressure of 375 PSI (1/2”), 300 PSI (3/4”), 225 PSI (1”), 200 PSI (1-1/4”) at 211 deg. F and 175 PSI (1-1/2”) and 150 PSI (2”) at 200 deg. F. PART 3 - EXECUTION 3.01 INSPECTION A. General: Examine areas and conditions under which hydronic piping systems materials and products are to be installed. Do not proceed with work until unsatisfactory conditions have been corrected in a manner acceptable to Installer. 3.02 INSTALLATION OF BASIC MATERIALS AND PRODUCTS A. General: Install basic materials and products as required per manufacturer's recommendations, ASME B31.9 "Code for Building Services Piping", and as required to meet the intent of the documents. B. Valves 1. Refer to Section 23 05 23 - General Duty Valves for HVAC Piping. 2. Locate valves for easy access and operation. Do not locate valves with stems below horizontal. 3. Sectional Valves: Install on each branch and riser, close to main, where branch or riser serves 2 or more hydronic terminals or equipment connections, and elsewhere as indicated. 4. Shutoff Valves: Install on inlet and outlet of each mechanicalequipment item, and on inlet of each hydronicterminal, and elsewhere as indicated. 5. Drain Valves: Install on each mechanical equipment item located to completely drain equipment for service or repair. Install at base of each riser, at base of each rise or drop in piping system, and elsewhere where indicated or required to completely drain hydronic piping system. 6. Check Valves: Install on discharge side of each pump, and elsewhere as indicated. C. Piping Specialties: Refer to Section 23 05 00 - Common Work Results for HVAC. D. Expansion Compensation Products: Refer to Section 23 05 16 - Expansion Fittings and Loops for HVAC Piping. Rohrbach Associates PC HYDRONIC PIPING 23 21 13-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 E. Meters and Gauges: Refer to Section 23 05 19 - Meters and Gages for HVAC Piping. F. Supports, Anchors and Seals: Refer to Section 23 05 00 - Common Work Results for HVAC. 3.03 HYDRONIC PIPING A. Install pipe for all hydronicsystems as indicated on drawings, as called for in other sections, and as specified herein. B. Arrange and install piping approximately as indicated; straight, plumb, and as direct as possible; form right angles on parallel lines with building walls. Keep pipes close to walls and avoid interference with other trades. Locate groups of pipes parallel to each other; space at a distance to permit applying full insulation and to permit access for servicing valves. Most piping to be run in concealed locations unless indicated exposed, or in equipment rooms. Locate piping to avoid ductwork. C. Install horizontal piping as high as possible without sags or humps so that proper grades can be maintained for drainage. D. Check all piping for interference with other trades, avoid placing water pipes over electrical equipment. E. Where rough-in is required for equipment furnished by others, verify exact rough-in dimension with owner or equipment supplier before roughing-in. F. Install automatic temperature control valves and other items as called for to be installed in piping and furnished by Section 23 0900 - Instrumentation and Control for HVAC. G. Piping up to 2" diameter shall be screwed, piping 2-1/2" diameter and over shall be welded. 3.04 HYDRONIC SPECIALTIES A. Install manual air vents for each terminal unit coil and at other points likely to entrap air. B. Maintain access to pressure and temperature test stations. C. Replace up to 10% of automatic flow control cartridges as required to adjust flow or pressure range during balancing. Coordinate with TAB Contractor as required. 3.05 EQUIPMENT CONNECTIONS A. General: Connect hydronic piping system to mechanical equipment as indicated, and comply with equipment manufacturer's instructions where not otherwise indicated. Install shutoff valve and union on supply and return, drain valve on drain connection. B. Hydronic Terminals: Install hydronic terminals with valve and union on outlet; union, shutoff valve on inlet. Install manual air vent on element in accordance with manufacturer's instructions. Locate valves and balancing cocks behind valve access doors for ease of maintenance. Where indicated, install automatic temperature control valve with unions between valve and element on supply line. 3.06 FIELD QUALITY CONTROL A. Piping Tests: Test hydronicpiping in accordance with testing requirements of Division-23 Basic Materials and Methods, Section 23 0010 - HVAC General Provisions. Rohrbach Associates PC HYDRONIC PIPING 23 21 13-7 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3.07 ADJUSTING AND CLEANING A. Cleaning, Flushing and Inspecting: Clean, flush and inspect hydronic piping systems in accordance with requirements of Division-23 Basic Materials and Methods, Section 23 00 10 - HVAC General Provisions. B. Chemical Treatment: Refill hydronic piping systems, adding caustic soda to maintain ph of 8.0 to 8.5 and sodium sulfate in amount of 1/3 caustic soda or to maintain residual of 30- to 40-ppm in system. Add trisodium phosphate to make hardness of 0-ppm and residual of approximately 30-ppm in system. Repeat measurements daily with system under full circulation and apply chemicals to adjust levels until no change is apparent. END OF SECTION 23 21 13 Rohrbach Associates PC HYDRONIC PIPING 23 21 13-8 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 31 13 METAL DUCTS PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this Section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary to fabricate and erect low pressure ductwork as required by the drawings and this section. B. Low pressure ductwork shall apply to the following: 1. Supply: Downstream of terminal units, less than 1" static pressure. 2. Return: Upstream of terminal units, less than 1" static pressure. 3. Exhaust: Upstream of terminal units, less than 1" static pressure. 4. Transfer & Combustion: Less than 1” static pressure. 5. Outdoor & Relief: Upstream/Downstream of unit, less than 1” static pressure. C. High velocity ductwork shall apply to the following: 1. Supply & Ventilation: Upstream of terminal units, less than 6" static pressure. 1.03 DEFINITIONS A. Conditioned Space: An area inside the building which is heated and/or cooled. B. Tempered Space: an area inside the building which is not directly heated or cooled, but is adjacent to a heated or cooled space with no insulation separating the two spaces (e.g., ceiling plenums). C. Untempered Space: an area inside the building which is not conditioned and is not tempered (e.g., attic spaces). D. Exterior: An area outside the building (e.g., roof mounted items). 1.04 QUALITY ASSURANCE A. Duct and plenum construction, metal gauges, reinforcing, methods of supporting and hanging and other sheet metal work as called for shall be in accordance with the following standards: 1. "SMACNA HVAC Duct Construction Standards", Second Edition 1995, by the Sheet Metal and Air Conditioning Contractors National Association (SMACNA). B. Low pressure ductwork shall conform to the following SMACNA pressure classifications. Refer to plans for ductwork designations. Supply & Relief - Rectangular ........................... 1" positive Supply & Relief – Round ................................... 2" positive Return & Outdoor - Rectangular ....................... 1" negative Return & Outdoor - Round ................................ 2" negative Exhaust, Rectangular ........................................ 1" negative Exhaust, Round ................................................ 2" negative Transfer & Combustion Air – Rectangular ........ 1” positive Transfer & Combustion Air – Round ................. 2” positive Rohrbach Associates PC METAL DUCTS 23 31 13-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. High velocity ductwork shall conform to the following SMACNA pressure classifications. Supply & Ventilation - Rectangular .................... 4" positive Supply & Ventilation - Round ............................. 4" positive D. NFPA Compliance: All liner and covering materials shall have maximum UL Flame Spread Index of 25, and maximum Smoke Developed Index of 50, and shall meet all requirements of NFPA-90A. 1.05 SUBMITTALS A. Shop Drawings: 1. Submit 1/4 scale shop fabrication shop drawings. 2. Submit shop drawings of elbows and fittings showing static pressure loss charted for air quantities involved in each. B. Two copies of duct leak testing results. C. Submit weld sample, welding information, and welders’ certification for weld stainless steel ductwork. Submittal to include the following information: 1. Welder name(s): 2. Certification: 3. Metal type and gauge: 4. Joint preparation: 5. Welding process: 6. Equipment utilized: 7. Filler specifications: 8. Shield gas: D. Product Data: Submit manufacturer's specifications and installation instructions for each type of mechanical insulation. Submit schedule showing manufacturer's product number, thickness, and furnished accessories for each mechanical system requiring insulation. E. Maintenance Data: Submit maintenance data and replacement material lists for each type of mechanical insulation. Include this data in maintenance manual. F. Certifications: Submit certifications or other data as necessary to show compliance with these specifications and governing regulations. Include proof of compliance for test of products for fire rating, corrosiveness, and compressive strength. 1.06 REGULATORY REQUIREMENTS A. National Fire Protection Association, NFPA 90A: Air Conditioning and Ventilating Systems. B. Underwriter's Laboratories, UL 181: Factory-Made Duct Materials and Air Duct Connections. 1.07 DELIVERY, STORAGE, AND HANDLING A. Protect shop-fabricated ductwork, accessories and purchased products from damage during shipping, storage and handling. 1. Stored materials subject to rejection due to damage. B. Deliver insulation, coverings, cements, adhesives, and coatings to site in containers with manufacturer's stamp or label, affixed showing fire hazard ratings of products. Rohrbach Associates PC METAL DUCTS 23 31 13-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Protect insulation against dirt, water, and chemical and mechanical damage. Do not install damaged insulation; remove from project site. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. All sheet metal work shall be constructed of prime quality resquared tight coat galvanized steel, except where other type material is specified. Manufacturer's name and U.S. gauge number shall appear on each sheet. B. Duct Lining Materials 1. Certain-Teed 2. Owens Corning Fiberglass 3. Johns-Manville 4. PPG 5. Knauf 2.02 GALVANIZED STEEL DUCTWORK – LOW VELOCITY A. General: Provide factory-fabricated or shop fabricated duct and fittings. B. Materials: Galvanized sheet steel complying with ANSI/ASTM A527, lockforming quality, with ANSI/ASTM A525, G90 zinc coatings, mill phosphatized. C. Gauge: Comply with code requirements for minimum gauge thickness for various sizes. D. Fittings: 1. Construct branches, bends, and elbows with centerline radius of not less than duct 1.0 times the width (diameter), where space conditions will not permit this radius or where indicated on drawings, square elbows with air turns shall be used. 2. Slopes for transitions or other changes in dimension shall be minimum 1:3. 3. Longitudinal seams shall be Pittsburgh Lock or snaplock equal per SMACNA. Lateral seams shall be slip drive or standing. Slip seams and sheet metal screws not permitted. 2.03 GALVANIZED STEEL DUCTWORK – HIGH VELOCITY A. Single-Wall Ducts: Spiral-wound, zinc-coated steel with individual formed steel tees and elbows. 1. Single-Wall Round Duct Gauges: Minimum USS Gauge Duct Diameter (Inches) Spiral Lock Seam Up to 8 26 9 to 22 24 23 to 36 22 37 to 50 20 51 to 60 18 61 and Over 16 Rohrbach Associates PC METAL DUCTS 23 31 13-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Single-Wall Oval Duct Gauges, Factory-Made with Spiral Lock Seams: Maximum Width Minimum in Inches USS Gauge Reinforcement Longitudinal Centers Up to 10 24 None 11 to 20 22 4 foot centers 21 to 40 18 2 x 2 x 1/8 angle 2.5 foot centers 41 to 72 16 2 x 2 x 3/16 angle 2 foot centers B. Flexible Ductwork, Insulated: Suitable for -20F to 220F temperature range and minimum 12 inches w.c. working pressure. 1. Acceptable Manufacturers: a. Flexmaster: Type 3 b. Genflex: IHPL (1-1/2" thick insulation) c. Thermaflex: M-KC (1-1/2" thick insulation) 2. Inner Liner: Glass fiber, PVC coating, factory-clinched in cold-rolled galvanized steel spiral, or with spiral wire permanently bonded to fabric, UL listed, complying with NFPA 90. 3. Outer Jacket: 1-1/2" thick, 3/4 lb. fibrous glass, with flame-resistant PVC vapor barrier. C. Access Panels: Shall be of same material as ducts in which they are installed, fabricated of two thicknesses of not less than 22 gauge, with 1" thick rigid glass fiber filler. Provide sheet metal frame, air tight gasket equal to United McGill AOBXFDDC. D. Fabrication 1. Directional Change: a. Construct tees, bends, and elbows with radius minimum 1.0 times width of duct on center line. 2. Size Change: a. Increase and decrease duct sizes gradually, not exceeding 15, unless otherwise noted on Drawings. 3. Seams and Joints: In accordance with SMACNA standards. a. Rigidly construct metal ducts with joints mechanically tight, substantially airtight, braced and stiffened so not to breathe, rattle, vibrate or sag. b. Where spiral ductwork is exposed, assemble duct to duct joints with spiral seam following continuous helicoid pattern across joints. 2.04 DOUBLE-WALL, SPIRAL ROUND/OVAL, INSULATED A. General: Provide factory fabricated double-wall, spiral round/oval, insulated ductwork and fittings of dimensions as indicated on the drawings. B. Acceptable Manufacturers: 1. Semco Incorporated 2. Steelcraft Corp. Rohrbach Associates PC METAL DUCTS 23 31 13-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. United Sheet Metal Division, United McGill Corp. 4. Norlock C. Material: Galvanized steel complying with ANSI/ASTM A653. Finish shall be galvanized coating. D. Construction: 1. Outer Casing: Round spiral lock seam or flat oval construction. 2. Inner duct: Minimum 0.028 inch perforated galvanized steel with 23% open area perforations. 3. Insulation: 1 inch thick fiberglass, thermal conductivity of 0.27 Btu/h/sq. ft./F/inch. E. Fittings: Equal to duct construction. 1. Construct branches, bends, and elbows with centerline radius of not less than 1.0 times the duct width (diameter). Where space conditions will not permit this radius or where indicated on the drawings, square elbows with air turns shall be used. 2. Slopes for transitions or other changes in dimension shall not exceed 15 deg, unless noted on the drawings. F. Joints: All field joints shall be made with a 2” slip-fit or slip coupling. All flanges shall be factory installed. G. All branch connections in exposed areas shall be made with taps mounted on spiral duct. Taps on rolled duct bodies will not be allowed. 2.05 STAINLESS STEEL EXHAUST DUCTS – LOW VELOCITY A. General: Fabricate all exhaust ducts and supports of ASTM A167, Type 304L, 16 gauge, stainless steel. Welded construction to be in accordance with ANSI/AWS standard D9.1-90. 2.06 PLENUMS A. Plenums shall be fabricated of same material as duct connecting to plenum; shall be two metal gauges heavier than gauge of largest duct connecting to plenum. 2.07 DUCT SEALING – LOW VELOCITY A. All joints in low pressure duct work shall be sealed with Foster 32-14 or DuctMate ProSeal. Apply and install joint sealer per manufacturer’s recommendations. In general, apply to male end of coupling and/or interior of female fitting. After connection, brush sealant over the assembled joint and screws with a 2” to 3” wide band. Sealant shall be allowed to set for 48 hours before any air pressure is put on system. All tie bars, bolts and rivets shall be sealed with the specified sealant. Sealant as manufactured by Minnesota Mining No. 800 or United Sheet Metal will be considered equal. B. Alternate Sealing System: 1. Transverse duct joints may be made with the Ductmate System or an approved equal. 2. The installation of the Ductmate System shall be in accordance with the manufacturer’s printed instruction and installation manuals. 3. The standard Ductmate System joint is the equivalent of a SMACNA "J" connection. The Ductmate-JR System joint is the equivalent of a SMACNA "E" connection. Construction of the duct, such as gauge, reinforcing, etc. shall be as indicated in the addendum to the SMACNA manuals as provided by the manufacturer and as tested by Pittsburgh Testing Laboratory. Rohrbach Associates PC METAL DUCTS 23 31 13-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Duct Sealing Requirements: SMACNA Seal Class C. 2.08 DUCT SEALING - HIGH VELOCITY A. All joints in low pressure duct work shall be sealed with Foster 32-14 or Ductmate ProSeal. Apply and install joint sealer per manufacturer’s recommendations. In general, apply to male end of coupling and/or interior of female fitting. After connection, brush sealant over the assembled joint and screws with a 2” to 3” wide band. Sealant shall be allowed to set for 48 hours before any air pressure is put on system. All tie bars, bolts and rivets shall be sealed with the specified sealant. Sealant as manufactured by Minnesota Mining No. 800 or United Sheet Metal will be considered equal. B. Alternate Sealing System: 1. Transverse duct joints may be made with the Ductmate System or an approved equal. 2. The installation of the Ductmate System shall be in accordance with the manufacturer’s printed instruction and installation manuals. 3. The standard Ductmate System joint is the equivalent of a SMACNA "J" connection. The Ductmate-JR System joint is the equivalent of a SMACNA "E" connection. Construction of the duct, such as gauge, reinforcing, etc. shall be as indicated in the addendum to the SMACNA manuals as provided by the manufacturer and as tested by Pittsburgh Testing Laboratory. C. Duct Sealing Requirements: SMACNA Seal Class A. PART 3 - EXECUTION 3.01 INSTALLATION A. Assemble and install ductwork in accordance with recognized industry practices which will achieve airtight and quiet systems, capable of performing each indicated service. 1. Install each run with minimum joints. 2. Align ductwork accurately at connections and with internal surfaces smooth. 3. Support ducts rigidly with suitable ties, braces, hangers and anchors of type which will hold ducts true-to-shape and prevent buckling and vibration. B. Ducts shall be installed following essentially lines indicated on drawings, install offsets, angles and transitions as may be required to avoid interferences with other work. Maintain full capacity of ducts at offsets, angles and transitions except where drawings indicate use of reducing or increasing transitions. 1. General: Each duct section shall be rigidly supported from structure. Attach hangers to structure with expansion plugs, concrete inserts, beam clamps or other approved means. Rubber in-shear isolators shall be installed in hangers for all ducts in equipment rooms, to prevent vibration transmission to the structure. C. Install hangers and supports in accordance with SMACNA Standards general locations: 1. Install hangers close to transverse joints of main ducts and branches, clinch collar branch connections and the first branch elbows after nested splits. 2. Locate hangers of duct penetrating walls or partitions as though the walls will contribute no support to the duct. Rohrbach Associates PC METAL DUCTS 23 31 13-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Install hangers in pairs on exact opposite sides of duct. 4. Maintain hanger spacing intervals less than, equal to, but not greater than the specified maximums. 5. Install hangers at the midpoint of small and medium size horizontal vaned square elbows. On wide vaned square elbows, install additional hangers at maximum allowable intervals or less measured along the heel lines of the elbows. 6. Provide a set of hangers at the midpoint of small and medium size horizontal radius elbows. Install one or more supplementary hangers, as necessary, along the inside and outside arcs of large radius elbows of any angle whenever the lengths of these arcs exceed the maximum hanger spacing length for that particular size duct. 7. Provide at least one set of hangers for short duct branches 3 feet or less in length. 8. Provide each duct riser with a minimum of two supports completely spanning the shaft opening at each floor. One pair of supports may be used to support more than one duct riser, provided that the strength of the supports is increased appropriately and proper additional supplementary steel is used at the extra risers. 9. Support duct risers, located between floors that are more than 15 feet high, at each floor and halfway points between floors. The distance between intermediate supports on very high floors should not exceed 12 feet. Intermediate hangers may be supported from an adjacent wall or hung by rods from supports on the floor above. 10. Provide one or more sets of hangers for equipment in duct runs such as heating coils, heat pumps, etc., as recommended by their manufacturers. D. Locate duct hangers approximately: 1. 2 to 24 inches from flexible connections of fans. 2. 2 to 24 inches from the outlets or flexible connects of VAV control units or mixing boxes. 3. 12 to 36 inches from the main duct to the first hanger of long branch ducts. 4. 2 to 12 inches from the ends of all branch ducts and linear diffuser plenums. 5. 2 to 24 inches from fire damper breakaway joints. 6. 0 inches to half the duct width plus 2 inches from the vertical centerline of the lower elbow of short vertical offsets made with vaned square elbows. The width refers to the dimension of the elbow in the plane of the turn. 7. 0 inches to half the duct width plus 2 inches from the vertical centerline of the bottom and top elbows of vaned square elbow offsets over 8 feet high. 8. One-eighth of the arc in from the ends of bottom and top radius elbows of vertical offsets longer than 8 feet. Short vertical offsets require hangers at the bottom elbow. Likewise, sloping offsets need at least one set of hangers at their lower radius elbow. 9. 6 to 12 inches from transverse joints of ducts whose lengths are the same as specified hanger intervals. 10. 6 to 12 inches from one side of walls or partitions penetrated by ducts. Rohrbach Associates PC METAL DUCTS 23 31 13-7 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 E. Maximum permitted hanger spacing: 1. Ducts with areas up to 4 square feet may have their hangers spaced up to 8 feet apart. 2. Ducts with areas 4.1 to 10 square feet may have their hangers spaced not more than 6 feet apart. 3. Ducts with areas over 10 square feet may have their hangers located up to 4 feet apart. F. Provide and install locking manual volume dampers in all duct systems as required for controlling air volumes to trunk ducts, branch ducts, outlets and inlets. Provide and install additional volume dampers as required by Testing and Balancing Contractor for balancing of system. G. Duct sizes shown on drawings are net inside dimensions and sheet metal size shall be increased to allow for duct linings. H. Install as indicated on the drawings all duct mounted equipment as specified in other sections. I. Install eccentric reducers with tops of both duct sizes flush to maintain maximum ceiling space below ducts. J. Openings: 1. Provide in ductwork to accommodate access doors, temperature control components and fire dampers. 2. Install access panels for inspection and servicing of all duct mounted equipment: reheat coils, sound attenuators, motorized dampers, smoke and fire dampers. 3. Provide pitot tube openings for testing of systems, complete with metal cap, with spring device or screw to ensure against air leakage. 4. Where openings are provided in insulated ductwork, install insulation materials inside metal collar. K. Locate ducts with sufficient space around equipment to allow normal operating and maintenance activities. L. Connections: 1. Connect duct to equipment with flexible fabric, sheet metal clips, screws and washers. 2. At each point where ducts pass through partitions, provide sleeve with space between duct and sleeve packed with insulation and sealed. M. Where ducts pass through fire-rated walls, partitions, floors, and ceilings, seal openings in accordance with Specification Section 23 0500 - Common Work Results for HVAC. 3.02 ADJUSTING AND CLEANING A. Cleaning: 1. Clean ductwork internally, as it is installed, of dust and debris. 2. Clean external surfaces of foreign substances which might cause corrosive deterioration of metal or where ductwork is to be painted. Rohrbach Associates PC METAL DUCTS 23 31 13-8 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Temporary Closure: 1. At ends of ducts which are not connected to equipment or air distribution devices at time of ductwork installation, provide temporary closure of polyethylene film or other covering until time connections are to be completed. 3.03 DUCT LEAK TESTING – HIGH VELOCITY A. HVAC Supply and Exhaust Ducts: 1. The system shall be leak tested at the design operating pressure with a total leakage not to exceed 2% of the total design cfm for the system. 2. Carefully seal off all openings (except one for connecting the test equipment) to the riser or run-out section to be tested. 3. Follow the recommendations of the manufacturer of the duct seal to allow for adequate cure time for sealer. 4. Connect test blower, calibrated orifice tube and manometers to the system in accordance with the test equipment manufacturer's recommendations. 5. When the specified test pressure is reached, allow the blower to run for one minute to make sure that the pressure is stabilized. 6. When the pressure is holding steady, measure the air flowing through the orifice tube assembly. 3.04 DUCTWORK APPLICATION SCHEDULE – LOW VELOCITY AIR SYSTEM MATERIAL HVAC Supply, Return Steel, Galvanized General Exhaust Moist Exhaust from equipment, Steel, Stainless, Gasketed Fume Hood Exhaust 3.05 DUCTWORK APPLICATION SCHEDULE – HIGH VELOCITY AIR SYSTEM MATERIAL HVAC Supply Return and Steel, Galvanized General Exhaust END OF SECTION 23 31 13 Rohrbach Associates PC METAL DUCTS 23 31 13-9 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC METAL DUCTS 23 31 13-10 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 33 00 AIR DUCT ACCESSORIES PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this Section. 1.02 DESCRIPTION OF WORK A. Extent of duct accessories is indicated on drawings and by the requirements of this section. B. Types of duct accessories required for project include the following: 1. Fire and Smoke Dampers 2. Volume Dampers/Regulators 3. Flexible Ducts 4. Access Doors 1.03 QUALITY ASSURANCE A. SMACNA Compliance: Comply with applicable portions of Sheet Metal and Air Conditioning Contractor's National Association (SMACNA) "Fire Damper and Heat Stop Guide". B. Industry Standards: Comply with American Society of Heating, Refrigerating and Air-Conditioning Engineers, Inc. (ASHRAE) recommendations pertaining to construction of duct accessories, except as otherwise indicated. C. UL Compliance: Construct, test, and label fire dampers in accordance with Underwriters Laboratories (UL) Standard 555 "Fire Dampers and Ceiling Dampers". D. NFPA Compliance: Comply with applicable provisions of ANSI/NFPA 90A "Air Conditioning and Ventilating Systems", pertaining to installation of duct accessories. 1.04 SUBMITTALS A. Product Data: Submit manufacturer's specifications for each type of duct accessory, including dimensions, capacities, and materials of construction; and installation instructions. B. Shop Drawings: Submit assembly-type shop drawings for each type of duct accessory showing interfacing requirements with ductwork, and method of fastening or support. C. Maintenance Data: Submit manufacturer's maintenance data including parts lists for each type of duct accessory; include this data in Maintenance Manual. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Subject to compliance with requirements, provide flexible ductwork equal to one of the following: 1. Semco 2. Wiremold 3. Thermaflex 4. Valuflex Rohrbach Associates PC AIR DUCT ACCESSORIES 23 33 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Fire Dampers and Smoke Dampers 1. Air Balance, Inc. 2. Pottorff 3. Ruskin Manufacturing Co. 4. Leader Industries 5. Greenheck 6. Safe-air / Dowco 2.02 FIRE AND SMOKE DAMPERS A. Fire Dampers 1. Sleeves shall be of the length required and shall be of the thickness required by UL 555. Construct frame of 20 gauge galvanized steel. Provide fusible link rated at 160-165 degrees F (71-74 degrees C) unless otherwise indicated. All duct mounted fire dampers to be Style B for rectangular ductwork and Style CR/CO for round and oval ductwork such that damper curtain is located outside of airstream. Style types are based on Ruskin fire dampers. 2. Provide damper with positive lock in closed position, and with the following additional features: a. Damper Blade Assembly: Curtain type. b. Blade Material: 24 gauge galvanized steel. B. Smoke Dampers 1. Frame shall be a minimum of 16 gage galvanized steel formed into a structural hat channel shape with tabbed corners for reinforcement. The blades shall be air foil type, single piece galvanized steel, minimum 14 gauge equivalent construction. Bearings shall be stainless steel sleeve turning in an extruded hole in the frame. Blade edge seals shall be silicone rubber mechanically locked to blade, designed to withstand 450 deg. F. Jamb seal shall be stainless steel flexible metal compression type. 2. Each smoke damper shall be classified by Underwriters Laboratories as a Leakage Rated Damper for use in smoke control systems under the latest version of UL555S, and bear a UL label attesting to same. Damper manufacturer shall have tested, and qualified with UL, a complete range of damper sizes covering all dampers required by this specification. Testing and UL qualifying a single damper size is not acceptable. The leakage rating under UL555S shall be leakage Class II (10 cfm/ft. at 1" w.g.). 3. As part of the UL qualification, dampers shall have demonstrated a capacity to operate (to open and close) under HVAC system operating conditions, with pressures of at least 4" w.g. in the closed position, and 2,000 fpm air velocity in the open position. 4. In addition to the leakage ratings already specified herein, the dampers and their actuators shall be qualified under UL555S to an elevated temperature of 250 deg. F or 350 deg. F, depending upon the actuator. Electric actuators (120V two position) shall be installed by the damper manufacturer at time of damper fabrication. Damper and actuator shall be supplied as a single entity which meets all applicable UL555S qualifications for both dampers and actuators. Factory supplied caulked sleeve shall be 20 gage for dampers through 84" wide and 18 gage above 84" wide. Damper and actuator assembly shall be factory cycled 10 times to assure operation. All wiring or piping material required to interconnect the actuator with detection and/or alarm or other systems shall be furnished by others as detailed elsewhere in the specification. Dampers shall be Ruskin Model SD36 or approved equal, exact model to be determined by the physical geometry of the installation. Rohrbach Associates PC AIR DUCT ACCESSORIES 23 33 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Combination Fire/Smoke Dampers 1. Frame shall be a minimum of 16 gage galvanized steel formed into a structural hat channel reinforced at corners. The blades shall be airfoil type, single piece galvanized steel, 14 gage minimum equivalent construction. Blade action shall be opposed. Bearings shall be stainless steel sleeve turning in an extruded hole in the frame. Galvanized bearings shall not be acceptable. Blade edge seals shall be silicone rubber and galvanized steel mechanically locked into blade edge (adhesive or clip fastened seals not acceptable) and shall be designed to withstand a minimum of 450 deg. F. Jamb seals shall be non-corrosive stainless steel flexible metal compression type to further ensure smoke management. 2. Each combination fire/smoke damper shall be classified for use for fire resistance ratings of less than 3 hours, in accordance with UL standard 555, and shall further be classified by Underwriters Laboratories as a Leakage Rated Damper for use in smoke control systems in accordance with the latest version of UL555S, and bear a UL label attesting to same. Damper manufacturer shall have tested, and qualified with UL, a complete range of damper sizes covering all dampers, required by this specification. Testing and UL qualifying a single damper size is not acceptable. The leakage rating under UL 555S shall be leakage Class II (10 cfm/ft. at 1" w.g.). 3. As part of the UL qualification, dampers shall have demonstrated a capacity to operate (to open and close) under HVAC system operating conditions, with pressures of at least 4" w.g. in the closed position, and 4,000 fpm air velocity in the open position. 4. In addition to the leakage ratings already specified herein, the dampers and their actuators shall be qualified under UL555S to an elevated temperature of 350 deg. F. Appropriate 120V electric actuators shall be installed by the damper manufacturer at time of damper fabrication. Damper and actuator shall be supplied as a single entity which meets all applicable UL555 and UL555S qualifications for both dampers and actuators. Manufacturer shall provide factory assembled sleeve of 17" minimum length (contractor to verify requirement). Factory supplied caulked sleeve shall be 20 gage for dampers through 84" wide and 18 gage above 84" wide. Damper and actuator assembly shall be factory cycled 10 times to assure operation. Dampers shall be Ruskin Model FSD 60 or approved equal, exact model to be determined by the nature of the installation. 2.03 MISCELLANEOUS A. Manual Volume Dampers: Fabricated of same material as ducts, two metal gauges heavier than duct and hammered 1" all around, mounted on 3/8" square rod with saw slot position indicator. 1. Provide end bearings with gasket - Young Regulator Co. Model 666-FD or equal by Elgin. B. Manual Volume Damper Regulators: 1. Accessible areas: Provide locking position regulator with gasket and handle - Young Regulator Co. Model 403-FD or equal by Elgin. 2. Inaccessible areas: Provide concealed manual volume damper regulators with cover plate and gear assembly - Young Regulator Co. Model 315 or equal by Elgin. C. Air Turns: Elgin "Air-Tite" or equal shop fabricated. D. Flexible Duct Connection: 30 ounce woven glass fiber, double neoprene coated, fire retardant, waterproof and air tight, suitable for temperatures to 250 deg. F, UL approved. Ventfabric, Inc. "Ventglass". Rohrbach Associates PC AIR DUCT ACCESSORIES 23 33 00-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 E. Access Panels: Shall be of same material as ducts in which they are installed, fabricated of two thicknesses of not less than 22 gauge, with 1" thick rigid glass fiber filler. Provide sheet metal frame, air tight gasket and two Young Regulator Company No. 1330 latches, or equal by Elgin. 2.04 FLEXIBLE DUCT A. Flexible duct shall be factory pre-insulated, consisting of vinyl coated spring steel wire helix bonded to vinyl coated fiberglass mesh screen, having one (1) inch nominal fiberglass insulation and vinyl impregnated closely woven fiberglass vapor barrier. Basis of Design: Semco, Type A1. B. Composite assembly shall meet Class I requirements of NFPA-90A and shall be UL listed for flame spread rating of not more than 25 and smoke developed rating of not more than 50. Assembly shall meet the requirements of UL-181. C. Where flexible duct is allowed, it shall be connected to metal ducts, terminal units and diffusers with Panduit, Tylon or equal tool installed nylon clamps. D. Maximum length of flexible duct connections from metal duct to terminal units and grilles, registers and diffusers shall be not greater than 72". All duct turns greater than 45 deg. shall be rigid elbows. E. Wherever ductwork is routed exposed, flexible ductwork is not acceptable. All exposed ductwork to be rigid. PART 3 - EXECUTION 3.01 INSPECTION A. Examine areas and conditions under which duct accessories will be installed. Do not proceed with work until unsatisfactory conditions have been corrected. 3.02 INSTALLATION A. Install duct accessories in accordance with manufacturer's installation instructions, with applicable portions of details of construction as shown in SMACNA standards, and in accordance with recognized industry practices to ensure that products serve intended function. B. Install access doors to open against system air pressure, with latches operable from either side, except outside only where duct is too small for person to enter. C. Install all fire and smoke dampers in accordance with manufacturer’s installation instructions. D. Coordinate with other work, including ductwork, as necessary to interface installation of duct accessories properly with other work. E. Field Quality Control: Operate installed duct accessories to demonstrate compliance with requirements. Test for air leakage while system is operating. Repair or replace faulty accessories, as required to obtain proper operation and leakproof performance. END OF SECTION 23 33 00 Rohrbach Associates PC AIR DUCT ACCESSORIES 23 33 00-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 36 00 AIR TERMINAL UNITS PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this Section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary to install air terminal units as required by the drawings and this section. 1.03 TERMINAL UNITS A. Air Terminal units shall include the following: 1. VAV Boxes 1.04 SUBMITTALS A. Submit shop drawings and/or catalog cuts showing technical data necessary to evaluate the equipment, to include color charts, dimensions, wiring diagrams, performance data and other descriptive data necessary to describe fully the air terminal units. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. VAV Boxes 1. Carnes 2. Titus 3. E.H. Price 4. Metal Aire 5. Krueger 2.02 VAV BOXES A. General: Ceiling mounted variable air volume supply air control terminals for connection to single, medium pressure duct, central air systems, with hot water, heating coils and air flow measuring station. Direct digital controls and actuation to be provided by DDC Controls Contractor. B. Casing: Welded 26-gauge galvanized steel. Provided with round stub inlet duct connection and S and drive outlet duct connection. Hanger holes to be provided on four corners for installation. Leak rate not greater than two percent at 0.5-inch wg. C. Lining: Non-porus, rigid 4 lb. density fiberglass insulating material with an aluminum foil facing. All edges are sealed with metal endcaps and corner angles to prevent particals from entering air stream. The liner’s integrity shall be maintained where the damper shaft penetrates the insulation by a flanged nylon bushing. Design basis is Price CFAF cleanroom aluminum foil system. Rohrbach Associates PC AIR TERMINAL UNITS 23 36 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 D. Control Damper: 1. Locate air volume damper assembly inside unit casing. Construct from extruded aluminum or 20 gauge galvanized steel components. Key damper blades into shaft with nylon fitted pivot points. 2. Air volume control damper shall be factory calibrated assembly consisting of damper and damper shaft extension for connection to externally mounted control actuator. 3. Leakage rate not greater than 2% of nominal CFM at 1". E. Air Flow Sensor: Eight point flow sensing ring capable of sensing true airflow to within +/- 10 percent regardless of inlet duct connection. Sensor includes pressure taps on inlet cone of air valve to provide the velocity signal for volume regulator and to measure airflow through the valve when used in conjunction with calibration chart provided on unit. F. Automatic Flow Controller: To be a thermostatically reset velocity controller which provides constant delivery air control within +/- 5 percent of rated flow down to 25 percent of unit rated cfm, independent of changes in system static pressure, with 1-1/2 diameters of straight duct at the unit inlet. Control to within +/- 10 percent to be obtained with any inlet duct connection. Factory calibrated, field adjustable setpoints shall be provided to set maximum and minimum cfm. G. Reheat Coils (where applicable for supply air units): Coils shall have capacities and ratings as scheduled on the drawings. Coils shall consist of seamless copper tubes mechanically bonded to aluminum fins. Maximum working pressure 125 psig and test pressure of 300 psig. H. Provide terminal unit with control enclosure. I. For supply air units, VAV terminal unit with reheat coil and upstream access door shall be provided complete as package by the manufacturer for installation by HVAC Contractor. Access door shall be insulated and shall have cam locks or snap latches; screw fasteners and non- insulated doors are not acceptable. Access doors shall be a minimum of 4” x 6-1/2”. PART 3 - EXECUTION 3.01 Install units and make duct and piping connection as indicated on drawings. 3.02 Install shut-off cocks, balancing cocks, air vents, control valves and devices as required for complete installation. 3.03 Controls: Install devices furnished by manufacturer but not specified to be factory-mounted. Furnish copy of manufacturer's wiring diagram submittal to Electrical Contractor for power wiring. A. Verify that wiring installation is in accordance with manufacturer's submittal and installation requirements of Division-26 sections. Do not proceed with equipment start-up until wiring installation is acceptable to equipment installer. 3.04 VAV boxes shall be installed above the ceiling at an elevation allowing access to the units possible from a step ladder through the ceiling grid. Coordinate final elevation with building maintenance staff prior to installation. END OF SECTION 23 36 00 Rohrbach Associates PC AIR TERMINAL UNITS 23 36 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 23 37 13 DIFFUSERS, REGISTERS AND GRILLES PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 23 00 10 - HVAC General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Provide material, equipment, labor and supervision necessary for the installation of grilles, registers and diffusers as per the schedules on the drawings. 1.03 SUBMITTALS A. Submit manufacturer's catalog cuts for each type of device to be used. B. Product Data: For each product indicated, include the following: 1. Data Sheet: Indicate materials of construction, finish, and mounting details; and performance data including throw and drop, static-pressure drop, and noise ratings. 2. Diffuser, Register, and Grille Schedule: Indicate drawing designation, room location, quantity, model number, size, and accessories furnished. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Acceptable Manufacturers 1. Carnes 2. Titus 3. E.H. Price 4. Metal Aire 5. Krueger 2.02 Diffusers, registers, and grilles shall be of the type and style as scheduled. PART 3 - EXECUTION 3.01 Install wall mounted grilles and registers plumb and level and flush to surface. Locations may be altered slightly, as acceptable to the Design Professional, so as to fit masonry portions of the structure. 3.02 In grid panel type ceilings, lay-in metal pan, acoustical, etc., grilles, registers and diffusers shall be located in the center of the panel. 3.03 Coordinate locations of ceiling diffusers and registers with Design Professional's reflected ceiling plan. Where architectural features or other items conflict with installation, notify Design Professional for determination of final location. 3.04 Adjust blow pattern as indicated on plans and as scheduled, prior to balancing. END OF SECTION 23 37 13 Rohrbach Associates PC DIFFUSERS, REGISTERS AND GRILLES 23 37 13-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC DIFFUSERS, REGISTERS AND GRILLES 23 37 13-2 DIVISION 26 ELECTRICAL Blank Page Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 26 00 10 ELECTRICAL GENERAL PROVISIONS PART 1 - GENERAL 1.01 RELATED DOCUMENTS A. Refer to Division 00 - Procurement and Contracting Requirements and Division 01 - General Requirements, which all apply to work under this section. 1.02 DESCRIPTION OF WORK A. Work shall include furnishing of all systems, equipment and material specified in this division and as called for on the electrical drawings, to include supervision, operations, methods and labor for the fabrication, installation, start-up and tests for the complete electrical installation. B. All elements of the construction shall be performed by workmen skilled in the particular craft involved, and regularly employed in that particular craft. C. All work shall be performed in a neat, workmanlike manner in keeping with the highest standards of the craft. 1.03 CODES AND STANDARDS A. All work shall be done in accordance with the applicable portion of the following codes and standards: 1. National Electrical Code 2. National Fire Protection Association 3. National Electrical Manufacturers Association 4. Standards of Institute of Electrical and Electronic Engineers 5. International Building Code 6. Occupational Safety and Health Act 7. Iowa Administrative Code 8. NECA Standards 9. Americans With Disabilities Act (ADA) B. All Contractors shall familiarize themselves with all codes and standards applicable to their work and shall notify Engineer of any discrepancies between the design and applicable code requirements so that any conflicts can be resolved. Where two or more codes or standards are in conflict, that requiring the highest order of workmanship shall take precedence, but such questions shall be referred to Architect/Engineer for final decision. 1.04 REQUIREMENTS & FEES OF REGULATORY AGENCIES A. Contractor shall comply with the rules and regulations of the local utility companies. He shall check with each utility company providing service to this project and determine or verify their requirements regarding incoming services. B. Meters for incoming services shall be selected based on the project requirements. Any questions concerning this shall be referred to Architect/Engineer prior to bidding. Contractor shall provide the appropriate meter and associated materials if not furnished by the utility company. C. Secure all required permits and pay for all inspections, licenses and fees required in connection with the electrical work including State of Iowa Electrical Inspections. Contractor shall post all bonds and obtain all licenses required by the State and City. D. Contractor shall make all arrangements with each utility company and pay all service charges associated with new service. Rohrbach Associates PC ELECTRICAL GENERAL PROVISIONS 26 00 10-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.05 ELECTRICAL DRAWINGS A. The electrical drawings indicate in general the building arrangement only. Contractor shall examine construction drawings to become familiar with the specific type of building construction, i.e. type of structural system, floors, walls, ceilings, room finishes and elevations. B. Drawings for the electrical work are in part diagrammatic, and are intended to convey the scope of the work and to indicate in general the location of equipment. C. Contractor shall layout his own work and shall be responsible for determining the exact locations for equipment and rough-ins and the exact routing of conduits and raceway so as to best fit the layout of the work. D. Contractor shall take his own field measurements for verifying locations and dimensions; scaling of the drawings will not be sufficient for laying out the work. E. Because of the scale of the drawings, certain basic items such as couplings, pull or splice boxes may not be shown, but where such items are required by code or by other sections of the specifications or where they are required for proper installation of the work, such items shall be furnished and installed. 1.06 ACTIVE SERVICES A. Contractor shall be responsible for verifying exact locations of all existing services prior to beginning work in that area. B. Existing active services, i.e., water, gas, sewer, electric, when encountered, shall be protected against damage. Do not prevent or disturb operation of active services which are to remain. C. When active services are encountered which require relocation, Contractor shall make request to authorities with jurisdiction for determination of procedures. D. Where existing services are to be abandoned, they shall be terminated in conformance with requirements of the authorities having jurisdiction. 1.07 SITE INSPECTION A. Contractor shall inspect the site prior to submitting bid for work to familiarize himself with the conditions of the site which will affect his work and shall verify points of connection with utilities, routing of outside conduit to include required clearances from any existing structures, trees or other obstacles. B. Extra payment will not be allowed for changes in the work required because of Contractor's failure to make this inspection. 1.08 COORDINATION AND COOPERATION A. It shall be Contractor's responsibility to schedule and coordinate his work with the schedule of the General Contractor so as to progress the work expeditiously, and to avoid unnecessary delays. B. Contractor shall fully examine the drawings and specifications for other trades and shall coordinate the installation of his work with the work of the other contractors. Contractor shall consult and cooperate with the other contractors for determining space requirements and for determining that adequate clearance is allowed with respect to his equipment, other equipment and the building. The Architect reserves the right to determine space priority of the contractors in the event of interference between piping, conduit, ducts and equipment of the various contractors. Rohrbach Associates PC ELECTRICAL GENERAL PROVISIONS 26 00 10-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Conflicts between the drawings and the specifications or between the requirements set forth for the various contractors shall be called to the attention of the Architect. If clarification is not asked for prior to the taking of bids, it will be assumed that none is required and that the Contractor is in agreement with the drawings and specifications as issued. If clarification is required after the contract is awarded, such clarification will be made by the Architect and his decision will be final. D. Special care shall be taken for protection for all equipment. All equipment and material shall be completely protected from weather elements, painting, plaster, etc., until the project is substantially completed. Damage from rust, paint, scratches, etc., shall be repaired as required to restore equipment to original condition. E. Protection of all equipment during the painting of the building shall be the responsibility of the Painting Contractor, but this shall not relieve Contractor of the responsibility for checking to assure that adequate protection is being provided. Refer to Division 09 for painting protection. F. Where the final installation or connection of equipment in the building requires the contractor to work in areas previously finished by the General Contractor, the Electrical Contractor shall be responsible that such areas are protected and are not marred, soiled or otherwise damaged during the course of such work. Electrical Contractor shall arrange with the General Contractor for patching and refinishing of such areas which may be damaged in this respect. 1.09 OPENINGS, CUTTING AND PATCHING A. Contractor shall provide cutting in the existing structure, as required for the installation of new work, and shall furnish lintels and supports as required for openings. Cutting of structural support members will not be permitted without prior approval of the Architect. Extent of cutting shall be minimized; use core drills, power saws or other machines which will provide neat, minimum openings. B. Electrical Contractor shall coordinate the placing of openings in the structure as required for the installation of the electrical work with the General Contractor. General Contractor to provide patching and patch painting. C. Conduits and wireways passing through all fire or smoke rated floors, roofs, walls, and partitions shall be provided with firestopping. Space between wall/floor and conduit, sleeve and/or wireway shall be sealed with UL listed intumescent fire barrier material equivalent to rating of wall/floor. Where conduits, sleeves and/or wireways pass through floors, roofs, walls and partitions that are not fire or smoke rated, penetrations shall be sealed with grout or caulk. 1.10 MATERIALS AND EQUIPMENT A. All materials and equipment shall be the standard product of a reputable U.S.A. manufacturer regularly engaged in the manufacture of the specified item unless authorized in writing by Architect/Engineer. Where more than one unit is required of the same system, they shall be furnished by the same manufacturer except where specified otherwise. B. All material and equipment shall be installed in strict accordance with the manufacturer's recommendations. C. The equipment specifications cannot deal individually with any minute items such as parts, controls, devices, etc., which may be required to produce the equipment performance and function as specified, or as required to meet the equipment guarantees. Such items when required shall be furnished as part of the equipment, whether or not specifically called for. 1.11 SHOP DRAWINGS A. Contractor shall furnish, to the Architect, complete sets of shop drawings and other submittal data. Contractor shall review and sign shop drawings before submittal. Rohrbach Associates PC ELECTRICAL GENERAL PROVISIONS 26 00 10-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Shop drawings shall be bound into sets and cover related items for a complete system as much as practical and shall be identified with symbols or "plan marks" used on drawings. Incomplete, piecemeal or unbound submittals will be rejected. C. Submittals required by the various sections of the Project Manual include, but are not necessarily limited to those identified in the submittal schedule below. D. After award of contract, the contractor shall provide a completed submittal schedule including dates that the submittals will be to the Architect for review. E. Submit required information on the following items: CERTIFICATE OTHER OF SYSTEM SPECDETAIL PRODINSTALL O & M (SEE DEMON- SECTIONEQUIPMENT DWGS DATA SAMPLESMETHODS MANUAL STRATION NOTES) 26 24 16 Panelboards x x x x 26 27 26 Wiring Devices x x x 26 28 16 Circuit Breakers x x x Variable Frequency 26 29 23 x x x x Motor Controllers 26 51 00 Light Fixtures x x x x F. Architect/Engineer will review shop drawings solely to assist contractors in correctly interpreting the plans and specifications. G. Contract requirements cannot be changed by shop drawings which differ from contract drawings and specifications. 1.12 OPERATION AND MAINTENANCE MANUALS A. Operation and maintenance manuals shall be submitted to the Architect in duplicate upon completion of the job. Manuals shall be bound in a three ring hard-backed binder. Front cover and spine of each binder shall have the following lettering done: OPERATION AND MAINTENANCE MANUAL FOR ELECTRICAL SYSTEMS (PROJECT NAME) (LOCATION) (DATE) SUBMITTED BY (NAME AND ADDRESS OF CONTRACTOR) B. Provide a master index at the beginning of manual showing items included. Use plastic tab indexes for sections of manual. Each section shall contain the following information for equipment furnished under this contract: 1. Equipment and system warranties and guarantees. 2. Installation instructions. Rohrbach Associates PC ELECTRICAL GENERAL PROVISIONS 26 00 10-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Operating instructions. 4. Maintenance instructions. 5. Spare parts identification and ordering list. 6. Local service organization, address, contact and phone number. 7. Shop drawings with reviewed stamp of Architect/Engineer and Contractor shall be included, if applicable, along with the items listed above. C. Items to be included shall be those listed in shop drawing section. 1.13 TESTS AND DEMONSTRATIONS A. All systems shall be tested by Contractor and placed in proper working order prior to demonstrating systems to Owner. B. Prior to acceptance of the electrical installation, the Contractor shall demonstrate to the Owner, or his designated representatives, all essential features and functions of all systems installed, and shall instruct the Owner in the proper operation and maintenance of such systems. C. Contractor shall submit to the Architect a certificate signed by the Owner stating the date, time, and persons instructed and that the instruction has been completed to the Owner's satisfaction. An example of a certificate form is as follows: Rohrbach Associates PC ELECTRICAL GENERAL PROVISIONS 26 00 10-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 CERTIFICATE OF SYSTEM DEMONSTRATION This document is to certify that the contractor has demonstrated the hereafter listed systems to the Owner's representatives in accordance with the Contract documents and that the instruction has been completed to the Owner's satisfaction. A. Project: B. System(s): C. Contractor's representatives giving instruction and demonstration: Contractor: _____________________________ NAMES DATE HOURS D. Owner's representatives receiving instruction: Owner: ________________________________ NAMES DATE HOURS E. Acknowledgement of demonstration: Contractor's Representative: ___________________________ signature ___________________________ date Owner's Representative: ___________________________ signature ___________________________ date Rohrbach Associates PC ELECTRICAL GENERAL PROVISIONS 26 00 10-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.14 SUBSTITUTIONS A. Refer to Divisions 00 and 01. B. Where substitutions are approved, Contractor assumes all responsibility for physical dimensions and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of the substitution. 1.15 ACCEPTABLE MANUFACTURERS A. In most cases, equipment specifications are based on a specific manufacturer's type, style, dimensional data, catalog number, etc. Listed with the base specification, either in the manual or on the plan schedules are acceptable manufacturers approved to bid products of equal quality. These manufacturers are encouraged to submit to Engineer at least 8 days prior to the bid due date drawings and catalog numbers of products to be bid as equals. B. Manufacturers, who do not submit prior to bidding, run the risk of having the product rejected at time of shop drawing submittal. Extra costs associated with replacing the rejected product shall be the responsibility of the Contractor and/or the manufacturer. C. If Contractor chooses to use a manufacturer listed as an equal, it shall be his responsibility to assure that the manufacturer has complied with the requirements in 'A' above. Contractor shall assume all responsibility for physical dimensions, operating characteristics, and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of using the alternate manufacturer. D. Where a model or catalog number is provided, it may not be inclusive of all product requirements. Refer to additional requirements provided on the plans or in the specifications as required. Similarly, there may be additional requirements included in the model or catalog number that are not specifically stated. These requirements shall also be met. 1.16 GUARANTEE A. The entire electrical system including all sub-systems shall be guaranteed against defect in materials and installation for a minimum of one year. Any malfunctions which occur within the guarantee period shall be promptly corrected without cost to the Owner. This guarantee shall not limit or void any manufacturer's express or implied warranties. 1.17 CHANGES IN THE WORK A. Refer to Divisions 00 and 01. B. The Owner, without invalidating the Contract, may order changes in the Work within the general scope of the Contract consisting of additions, deletions or other revisions, with the Contract Sum and the Contract Time being adjusted accordingly. All such changes in the Work shall be authorized by Contract Change Order and shall be performed under the applicable conditions of the Contract Documents. C. The cost or credit to the Owner resulting from a change in the Work shall be determined by mutual acceptance of a lump sum properly itemized and supported by sufficient substantial data to permit evaluation. A Change Order in excess of $300.00 shall be submitted with each item listed individually with a material cost and labor unit extension. Overhead and profit, as mutually agreed upon between Owner and Contractor shall be added to material and labor cost figures. D. It shall be the responsibility of the contractor before proceeding with any change to satisfy himself that the change has been properly authorized in behalf of the Owner. Rohrbach Associates PC ELECTRICAL GENERAL PROVISIONS 26 00 10-7 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.18 COMPLETION A. Systems, at time of completion, shall be complete, efficiently operating, non-hazardous and ready for normal use by the Owner. B. When all the electrical work is complete Contractor shall thoroughly clean all material and equipment installed as a part of this contract and leave all equipment and material in new condition. C. Contractor shall clean up and remove from the site all debris, excess material and equipment left during the progress of this contract at job completion. 1.19 ACCESS DOORS A. When the Electrical Contractor provides any equipment requiring periodic servicing which will be concealed by non-accessible architectural construction, the Electrical Contractor shall provide a flush access door. The access door shall be equal to a Karp DSC-211 Universal access door or Nystrom APWB or type for the specific construction involved. B. Access doors in fire rated construction shall be fire rated and have U.L. label. C. Construction: 1. Door and trim shall be 13 gauge steel, frames shall be 16 gauge steel. 2. Trim shall be of one piece construction. 3. Finish shall be prime coat of rust inhibitive baked grey enamel. 4. Hinges shall be concealed, offset, floating hinge. 5. Locks shall be flush, screwdriver operated with stainless steel cam-and-studs. 1.20 TEMPORARY UTILITIES A. Refer to Specification Division 1 for specific requirements concerning temporary utilities. END OF SECTION 26 00 10 Rohrbach Associates PC ELECTRICAL GENERAL PROVISIONS 26 00 10-8 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 26 05 00 COMMON WORK RESULTS FOR ELECTRICAL PART 1 - GENERAL 1.01 RELATED DOCUMENTS A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 26 00 10 - Electrical General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. This section includes the following: 1. Demolition. PART 2 - PRODUCTS 2.01 MATERIALS A. All materials removed shall be the property of the removing contractor and shall be removed from the site unless otherwise specified. PART 3 - EXECUTION 3.01 GENERAL A. Demolition shall be accomplished by the proper tools and equipment for the work to be removed. Personnel shall be experienced and qualified in the type of work to be performed. 3.02 EXAMINATION A. Verify field measurements and circuiting arrangements are as shown on Drawings. B. Verify that abandoned wiring and equipment serve only abandoned facilities. C. Demolition Drawings are based on casual field observation. Report discrepancies to Owner before disturbing existing installation. 3.03 PREPARATION A. Disconnect electrical systems in walls, floors, and ceilings scheduled for removal. B. Provide temporary wiring and connections to maintain existing systems in service during construction. When work must be performed on energized equipment or circuits, use personnel experienced in such operations. C. Existing Electrical Services: Maintain existing system in service. Disable system only to make switchovers and connections. Obtain permission from Owner at least 24 hours before partially or completely disabling system. Minimize outage duration. Make temporary connections to maintain service in areas adjacent to work area. Rohrbach Associates PC COMMON WORK RESULTS FOR ELECTRICAL 26 05 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 D. Existing Fire Alarm System: Maintain existing system in service. Disable system only to make switchovers and connections. Notify Owner at least 24 hours before partially or completely disabling system. Minimize outage duration. Make temporary connections to maintain service in areas adjacent to work area. E. Existing Telephone System: Maintain existing system in service. Unless noted otherwise, all work associated with telephone system to be by Owner's Telecommunications Supplier. Contractor to coordinate timing and extent of demolition required. 3.04 DEMOLITION AND EXTENSION OF EXISTING ELECTRICAL WORK A. Demolish and extend existing electrical work under provisions of this Section. B. Remove, relocate, and extend existing installations to accommodate new construction. Extend existing installations using materials and methods as specified. C. Remove abandoned wiring to source of supply. D. Remove exposed abandoned conduit, including abandoned conduit above accessible ceiling finishes. Cut conduit flush with walls and floors, and patch surfaces. E. Disconnect abandoned outlets and remove devices. Remove abandoned outlets if conduit servicing them is abandoned and removed. Provide blank cover for abandoned outlets which are not removed. F. Disconnect and remove abandoned panelboards and distribution equipment. G. Disconnect and remove electrical devices and equipment serving utilization equipment that has been removed. H. Disconnect and remove abandoned luminaires. Remove brackets, stems, hangers, and other accessories. I. Repair adjacent construction and finishes damaged during demolition and extension work. J. Maintain access to existing electrical installations which remain active. Modify installation or provide access panel as appropriate. K. Clean and repair existing materials and equipment which remain or are to be reused. 3.05 WORK BY OTHERS A. Unless specifically noted under other contracts, Electrical Contractor shall assume all required work shall be performed by him. In general, the following will be performed by others: 1. General Contractor will remove any bases, floor fill, wall work and footings; neatly patch, match, complete and finish all affected surfaces. 2. Mechanical Contractor will disconnect all mechanical services and remove pipe back to behind finish surfaces, close and cap ends of pipe. 3.06 OWNER'S RIGHT OF SALVAGE A. Owner may designate and have salvage rights to any material herein demolished by the Contractor. END OF SECTION 26 05 00 Rohrbach Associates PC COMMON WORK RESULTS FOR ELECTRICAL 26 05 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 26 05 19 LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 26 00 10 - Electrical General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Contractor shall furnish all material, tools, labor and supervision necessary to install all wiring systems. B. This section describes the basic materials and methods of installation for general wiring systems of 600 volts and less. Wiring for a higher voltage rating, if required, shall be as specified in other sections or called for on the drawings. 1.03 QUALITY ASSURANCE A. NEC Compliance: Comply with NEC as applicable to construction and installation of electrical wire, cable and connectors. B. UL Compliance: Comply with UL standards pertaining to wire, cable and connectors. C. UL Labels: Provide electrical wires, cables and connectors which have been UL-listed and labeled. D. NEMA/ICEA Compliance: Comply with applicable portions of NEMA/Insulated Cable Engineers Association standards pertaining to materials, construction and testing of wire and cable. E. ANSI/ASTM: Comply with applicable portions of ANSI/ASTM standards pertaining to construction of wire and cable. F. The materials used for wiring systems shall be the products of a manufacturer regularly engaged in the manufacturing of the specified material. PART 2 - PRODUCTS 2.01 WIRE AND CABLE A. All wire and cable for power, lighting, control and signal circuits shall have copper conductors of not less than 98% conductivity and shall be insulated to 600 V. Conductor sizes #10 AWG and smaller shall be solid, conductor sizes #8 AWG and larger shall be stranded. B. Minimum size conductors shall be #12 AWG for power and lighting. C. Type of wire and cable for various applications shall be as follows: 1. Type THWN, or XHHW (75 deg. C) - use for branch circuits, panel and equipment feeders in wet and dry locations. Rohrbach Associates PC LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES 26 05 19-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Type THHN, or XHHW (90 deg. C) - use for branch circuits, panel and equipment feeders in dry locations only. Use where lighting branch circuit conductors are routed through fluorescent fixture channels. 3. Type MTW, wet and dry locations - use for low voltage signal and control circuits operating at 25 volts or less. D. For all vibration type installations (i.e. motors, etc), provide stranded type conductors. 2.02 CONDUCTOR COLOR CODING A. Wiring systems shall be color coded. Conductor insulation shall be colored in sizes up through #8 AWG, conductors #6 AWG and larger shall have black insulation and shall be phase color coded with one-half inch band of colored tape at all junctions and terminations. Colors shall be assigned to each conductor as described below and carried throughout all main and branch circuit distribution. When necessary to use tape, use colored tape on black wire. Do not use colored tape on colored wire. 120/208V.Y 277/480V. Phase 'A' Conductor Black Brown Phase 'B' Conductor Red Orange Phase 'C' Conductor Blue Yellow Neutral Conductor White Grey Grounding Conductor Green Green 2.03 CONNECTORS A. In-line splices and taps for conductor sizes #8 AWG and smaller, use 3M Co. "Scotchlock" vinyl insulated spring connectors, or equal Ideal "wingnut" or Thomas & Betts. Wago wire nuts are also acceptable. B. Connectors for conductors No. 6 and larger shall be of compression or split-bolt types, National Electric, Thomas & Betts, Blackburn or Burndy mechanical connectors. Fill connector voids with electrical insulation putty, follow with 3-M Scotch tape #33, minimum 2 layers. PART 3 - EXECUTION 3.01 PREPARATION A. Wire shall not be installed in the conduit system until the building is enclosed and masonry work is completed. B. Conduit shall be swabbed free of moisture and debris prior to pulling in wiring. Pull mouse through conduits prior to pulling conductors. 3.02 INSTALLATION A. All cable for major feeders shall be continuous from origin to termination, unless otherwise indicated. B. Splices in branch circuit wires shall be made only in accessible junction boxes. Rohrbach Associates PC LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES 26 05 19-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. All power feeder cable shall be pulled with the use of approved pulling compound or powder. Compound must not deteriorate conductor or insulation. D. Use pulling means, including fish tape, cable or rope which cannot damage raceway. E. Install exposed cable, parallel and perpendicular to surfaces or exposed structural members and follow surface contours, where possible. F. Keep conductor splices to a minimum. G. The continuity of circuit conductors shall not be dependant on service connections such as lamp holders, receptacles, etc., where the removal of such devices would interrupt the continuity. H. Provide separate green ground conductor throughout entire electrical system. I. All branch circuits shall have dedicated neutrals. 3.03 FIELD QUALITY CONTROL A. Prior to energization, test cable and wire for continuity of circuitry, and also for short circuits. Correct malfunctions when detected. B. Subsequent to wire and cable hook-ups, energize circuitry and demonstrate functioning in accordance with requirements. END OF SECTION 26 05 19 Rohrbach Associates PC LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES 26 05 19-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC LOW-VOLTAGE ELECTRICAL POWER CONDUCTORS AND CABLES 26 05 19-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 26 05 26 GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 26 00 10 - Electrical General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Extent of grounding work is indicated by drawings and shall comply with NEC. B. Applications of grounding work in this section include the following: 1. Service equipment. 2. Enclosures. 3. Equipment. C. Requirements of this section apply to electrical grounding work specified elsewhere in these specifications. 1.03 QUALITY ASSURANCE A. NEC Compliance: Comply with NEC requirements as applicable to materials and installation of electrical grounding systems, associated equipment and wiring. Provide grounding products which are UL-listed and labeled. B. UL Compliance: Comply with applicable requirements of UL Standards Nos. 467 and 869 pertaining to electrical grounding and bonding. C. IEEE Compliance: Comply with applicable requirements of IEEE Standard 142 and 241 pertaining to electrical grounding. PART 2 - PRODUCTS 2.01 GROUNDING SYSTEMS A. Materials and Components 1. General: Except as otherwise indicated, provide electrical grounding systems indicated; with assembly of materials, including, but not limited to, cables/wires, connectors, terminals (solderless lugs), grounding rods/electrodes and plate electrodes, bonding jumper braid, surge arresters, and additional accessories needed for complete installation. Where more than one type unit meets indicated requirements, selection is Installer's option. Where materials or components are not indicated, provide products complying with NEC, UL, IEEE, and established industry standards for applications indicated. 2. Raceways: Provide raceways, and electrical boxes and fittings complying with Division 26, Section 26 05 33 – Raceway and Boxes for Electrical Systems. 3. Conductors: Unless otherwise indicated, provide electrical grounding conductors for grounding connections matching power supply wiring materials and sized according to NEC. Rohrbach Associates PC GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS 26 05 26-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 4. Bonding Plates, Connectors, Terminals and Clamps: Provide electrical bonding plates, connectors, terminals, lugs and clamps as recommended by bonding plate, connector, terminal and clamp manufacturers for indicated applications. PART 3 - EXECUTION 3.01 INSTALLATION OF ELECTRICAL GROUNDING A. General: Install electrical grounding systems where shown, in accordance with applicable portions of NEC, with NECA's "Standard of Installation", and in accordance with recognized industry practices to ensure that products comply with requirements and serve intended functions. B. Coordinate with other electrical work as necessary to interface installation of electrical grounding system with other work. C. Install bonding jumpers with ground clamps on water meter piping to electrically bypass water meters. D. Install clamp-on connectors only on thoroughly cleaned metal contact surfaces, to ensure electrical conductivity and circuit integrity. E. Provide separate green ground conductor throughout entire electrical system sized as required by the NEC. F. Isolated Grounding (IG) conductors shall be green colored insulation with continuous yellow stripe. On feeders with isolated ground, identify grounding conductor where visible to normal inspection, with alternating bands of green and yellow tape, with at least three bands of green and two bands of yellow. G. Isolated Grounding Receptacle Circuits: Install an insulated equipment grounding conductor connected to the receptacle grounding terminal. Isolate conductor from raceway and from panelboard grounding terminals. Terminate at equipment grounding conductor terminal of the applicable derived system or service, unless otherwise indicated. H. Isolated Equipment Enclosure Circuits: For designated equipment supplied by a branch circuit or feeder, isolate equipment enclosure from supply circuit raceway with a nonmetallic raceway fitting listed for the purpose. Install fitting where raceway enters enclosure, and install a separate insulated equipment grounding conductor. Isolate conductor from raceway and from panelboard grounding terminals. Terminate at equipment grounding conductor terminal of the applicable derived system or service, unless otherwise indicated. END OF SECTION 26 05 26 Rohrbach Associates PC GROUNDING AND BONDING FOR ELECTRICAL SYSTEMS 26 05 26-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 26 05 29 HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 26 00 10 - Electrical General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Provide materials, labor and supervision as necessary to provide hangers and supports for conduit, fixtures and equipment. 1.03 QUALITY ASSURANCE A. NEC Compliance: Comply with NEC as applicable to construction and installation of electrical supporting devices. B. ANSI/NEMA Compliance: Comply with applicable requirements of ANSI/NEMA Std. Pub. No. FB 1, "Fittings and Supports for Conduit and Cable Assemblies". C. NECA Compliance: Comply with National Electrical Contractors Association's "Standard of Installation" pertaining to anchors, fasteners, hangers, supports, and equipment mounting. D. UL Compliance: Provide electrical components which are UL-listed and labeled. PART 2 - PRODUCTS 2.01 MANUFACTURED SUPPORTING DEVICES A. General: Provide supporting devices; complying with manufacturer's standard materials, design and construction in accordance with published product information, and as required for a complete installation; and as herein specified. Where more than one type of device meets indicated requirements, selection is Installer's option. B. Conduit Cable Supports: Provide cable supports with insulating wedging plug for non-armored type electrical cables in risers; construct for rigid metal conduit; type wire as indicated; construct body of malleable iron casting with hot dip galvanized finish. C. U-Channel Strut Systems: Provide U-channel strut system for supporting electrical equipment, 16-guage hot dip galvanized steel, of types and sizes indicated; construct with 9/16" dia. holes, 8" o.c. on top surface, with standard green finish, and with the following fittings which mate and match with U-channel: 1. Fixture hangers. 2. Channel hangers. 3. End caps. 4. Beam clamps. 5. Wiring stud. 6. Thinwall conduit clamps. 7. Rigid conduit clamps. 8. Conduit hangers. 9. U-bolts. Rohrbach Associates PC HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 26 05 29-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 D. Manufacturer: Subject to compliance with requirements, provide channel systems of one of the following: 1. B-Line Systems, Inc. 2. Thomas & Betts, Superstrut 3. Unistrut Div.; Tyco International 4. Globestrut PART 3 - EXECUTION 3.01 INSTALLATION OF SUPPORTING DEVICES A. Install hangers, anchors, sleeves and seals as indicated, in accordance with manufacturer's written instructions and with recognized industry practices to insure supporting devices comply with requirements. B. Coordinate with other electrical work, including raceway and wiring work, as necessary to interface installation of supporting devices with other work. C. Conduit hangers and support devices shall be approved type for the method of supporting required. All hangers and supports shall have galvanized finish or other approved corrosion resistance finish. In general, hangers and supports shall be as follows: 1. Where single or multiple run of conduit is routed on surface of structure; use conduit clamps mounted on U-channel strut so as to maintain not less than 1" clearance between conduit and structure. 2. Where single run of conduit is suspended from overhead; use split ring conduit clamp suspended by 3/8" steel drop rod. 3. Where multiple parallel runs of conduit are suspended from overhead; use split ring conduit clamps uniformly spaced and supported on trapeze hangers fabricated of U-channel strut, suspended by not less than two steel drop rods. 4. Where circuit voltage is above 600 volts, conduit clamps shall be provided with insulating bushings of dielectric strength as required. 5. Where conduit is buried in concrete floor topping; anchor conduit to structural floor with one hole jiffy clamps. 6. Maximum hanger and support spacing shall be in accordance with NEC. D. Hangers and supports shall be anchored to structure as follows: 1. Hangers and supports anchored to poured concrete, use malleable iron or steel concrete inserts attached to concrete forms. 2. Hangers or supports anchored to precast concrete, use self-drilling expansion shields. Expansion shields may be used where concrete inserts have been missed or additional support is required in poured concrete. 3. Hanger or supports anchored to structural steel, use beam clamps and/or steel channels as required by structural system. 4. Hangers or supports anchored to metal deck, use spring clips or approved welding pins. Maximum permissible load on each hanger shall not exceed 50 pounds. Rohrbach Associates PC HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 26 05 29-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 5. Use toggle bolts or hollow wall fasteners in hollow masonry, plaster, or gypsum board partitions and walls. 6. Use sheet metal screws in sheet metal studs and wood screws in wood construction. E. The following is not permitted: 1. Attaching supports and hangers to piping, ductwork, mechanical equipment, or conduit. 2. Use of powder-actuated anchors. 3. Drilling of structural steel members. F. Fixtures on plastered or acoustical ceilings shall not be supported directly on ceiling tile. Provide metal bar hangers or U-channel strut attached to ceiling supports. G. Where disconnect switches and panels cannot be mounted on wall, provide support racks fabricated of structural steel or U-channel strut. H. Provide concrete bases and pads for transformers and other equipment requiring bases, except where drawings indicate that such bases and pads are to be furnished by the General Contractor. Furnish all equipment anchor bolts and installation for their proper and accurate location. All concrete work and reinforcing shall comply with General Specifications. END OF SECTION 26 05 29 Rohrbach Associates PC HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 26 05 29-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC HANGERS AND SUPPORTS FOR ELECTRICAL SYSTEMS 26 05 29-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 26 05 33 RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 26 00 10 - Electrical General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Contractor shall furnish all materials, tools labor and supervision necessary to fabricate and install complete conduit systems. B. Conduit systems shall be provided for all wiring, except where the drawings or other sections of the specifications indicate that certain wiring may be installed in cable trays, surface raceway, underfloor raceway, wireways and/or auxiliary gutters. C. Types of raceways in this section include the following: 1. Electrical metallic tubing. 2. Flexible metal conduit. 3. Intermediate metal conduit. 4. Liquid-tight flexible metal conduit. 5. Rigid metal conduit. D. Provide factory painted red conduit for fire alarm system. E. Contractor shall furnish all material, tools, labor and supervision necessary to install electrical boxes and fittings as required by drawings and specifications. F. Types of electrical boxes and fittings in this section include the following: 1. Outlet boxes. 2. Junction boxes. 3. Pull boxes. G. Telecommunications Raceway Requirements: 1. The term “telecommunications” includes all low voltage technology systems including voice and data, access control, video surveillance, intrusion detection, audio video, paging, intercom, nurse call, school bells and/or clock systems. The term does not include fire alarm system, which is addressed separately in the plans and specifications. 2. Contractor shall provide and install telecommunications boxes and conduits, including wall sleeves unless otherwise noted. 3. Below grade building entrance conduits within the building footprint shall be schedule 40 electrical PVC unless otherwise noted. Long sweep ninety degree elbows for under building footprint conduits shall be fiberglass sweeps with PVC schedule 40 conduit connectors built into the ends of the sweeps. Sweeps of 4” diameter shall be 36” minimum radius. 4. Below grade conduits for low voltage system cabling are not acceptable unless specifically directed. Below grade entrance conduits and floor boxes in slab on grade are exceptions to this rule. Rohrbach Associates PC RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS 26 05 33-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 5. Underground conduits outside the building footprint shall be continuous HDPE (high density polyethylene) with 1250 pound braided mule tape used as pull string unless otherwise noted. Round pull string or other rope is not acceptable for pulling due to risk of raceway damage. HDPE manufacturer approved water proof couplers shall be used for conduit type transition. HDPE to HDPE connection shall be hot fusion splice. 6. All below grade conduits shall be plugged at each end during construction to keep water, mud, rodents, etc., out. 7. All below grade entrance conduits shall be plugged on each end with removable mechanical plugs to keep water from entering the building for the life of the building. These plugs shall be installed inside the building above slab, and also at the first hand- hole outside the building (or where the conduits terminate underground). These plugs shall also seal around the utility entrance cables, including in and around all sub-ducts for a complete water tight seal. These mechanical plugs shall be as found on www.innerduct.com or engineer approved equivalent. Coordinate with the utility to determine size of cables for the plug inserts required. This work shall be completed before the Owner occupies the building. 8. All below grade exterior conduits shall have a tracer wire with adequate slack loop at each end for owner to conveniently connect and trace. All tracer wires shall protrude from closed hand holes so tracing may be accomplished without lifting the hand hole lid. 9. Interior building, above grade conduits and sleeves shall be EMT unless otherwise noted. PVC is never acceptable above grade. 10. All interior conduits shall have bushings installed during conduit installation. Completed individual installations shall have bushings installed same business day. 11. All interior conduits shall have pull strings, except sleeves which are less than 4’ long. EMT conduits shall receive standard round cable pull string (multi-strand plastic twine type). 12. Minimum interior conduit size for all information jacks (voice data cabling) shall be 1” unless otherwise noted. 13. Minimum interior conduit size for video surveillance, intrusion detection, audio video, paging, intercom, nurse call, school bells and/or clock systems shall be 3/4" unless otherwise noted. 14. Access control system conduit sizes at the door location shall be per the access control detail found on the drawings. The conduit from the door location to the access control head end which contains all conductors needed for all access control functions at that door (may be individual conductors but is often one large composite cable) shall be minimum 3/4". 15. Boxes for all low voltage systems in stud walls shall be metallic 4”x4”x2.125” with 0.5” mud ring unless otherwise noted. 16. Boxes in stud walls for information jacks shall receive single gang mud rings unless otherwise noted. 17. Boxes in masonry walls shall be minimum 2.5” deep for all low voltage systems. 18. Boxes in masonry walls for information jacks shall be single gang unless otherwise noted. 19. Wiremold surface raceway for all low voltage systems shall be minimum V2400 unless noted otherwise. 20. Wiremold surface boxes for all low voltage shall be minimum 2.5” deep unless otherwise noted. 21. Wiremold surface boxes for information jacks shall be single gang unless otherwise noted. 22. Conduits inside walls which feed the low voltage side of dual compartment Wiremold shall be minimum 1.25” 23. Contractor shall provide and install hand holes for cable pulling in buried raceway at a maximum interval of 500’. 1.03 QUALITY ASSURANCE A. NEMA Compliance: Comply with applicable requirements of NEMA standards pertaining to raceways. Rohrbach Associates PC RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS 26 05 33-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. UL Compliance and Labeling: Comply with provisions of UL safety standards pertaining to electrical raceway systems; and provide products and components which have been UL-listed and labeled. C. NEC Compliance: Comply with requirements as applicable to construction and installation of raceway systems. D. The materials used in the fabrication of the raceway system shall be products of a manufacturer regularly engaged in the manufacturing of the specified material. E. NEC compliance: Comply with NEC as applicable to construction and installation of electrical wiring boxes and fittings. F. UL Compliance: Provide electrical boxes and fittings which have been UL-listed and labeled. G. ANSI/NEMA Standards Compliance: Comply with ANSI C 134.1 (NEMA Standards Pub No. OS 1) as applicable to sheet-steel outlet boxes, covers and box supports. PART 2 - PRODUCTS 2.01 CONDUIT A. General: Provide metal conduit, tubing and fittings of types, grades, sizes and weights (wall thicknesses) for each service indicated. Where types and grades are not indicated, provide proper selection determined by Installer to fulfill wiring requirements, and comply with applicable portions of NEC for raceways. B. Rigid Conduit: Full weight, threaded, rigid steel conduit, galvanized inside and out by hot dip or electro galvanized process. Additional protection by electrostatically applied baked coating. Thread protective caps and couplings. Use for all feeders larger than 2 1/2" in size. C. Intermediate Metal Conduit (IMC): May be used as approved by code where rigid conduit is specified, except shall not be used for conduit buried in earth fill. D. Electrical Metallic Tubing: Thin wall, electrically welded cold rolled steel conduit, galvanized inside and out by electro galvanized process. Baked clear elastic enamel coating in and out. Use for installations in stud walls, masonry walls, above suspended ceilings and where exposed. Size limited to 2 1/2" and smaller. E. Flexible Metal Conduit: Formed of one continuous length of spirally wound electro galvanized steel strip. Use for final connections to all motor operated equipment such as unit heaters, fans, air handling units, pumps, generators, generator enclosures and connections to dry type transformer, connections from junction boxes to lighting fixtures in accessible ceiling, and for wiring within casework and millwork. F. Liquidtight Flexible Metal Conduit: Formed of one continuous length of spirally wound steel strip, with water and oil tight neoprene jacket. Use for final connection to equipment listed in paragraph "D" above when located in wet areas. G. MC cable will not be allowed. 2.02 CONDUIT FITTINGS A. Rigid Conduit Fittings: Threaded, galvanized malleable iron or heavy steel, water and concrete tight. Grounding type nylon insulated bushings for connectors at cabinets, boxes and gutters. Rohrbach Associates PC RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS 26 05 33-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Metallic Tubing Fittings: Compression type galvanized malleable iron or steel, water and concrete tight where exposed to wet locations or imbedded in concrete. Steel set screw type acceptable in all dry location applications. C. Flexible Metal Conduit Fittings: Squeeze or screw type galvanized malleable iron or steel with nylon insulated throats. D. Liquidtight Flexible Conduit Fittings: Galvanized malleable iron or steel, with watertight gaskets, "O" ring and retainer, and nylon insulated throats. E. Condulet Fittings: Exposed conduit fittings shall be condulet type for all sharp turns, tees, etc. F. Observe National Electrical Code requirements for insulated bushings on 1-1/4 inch and larger conduits. Double locknuts and fibre bushings with threads fully engaged are required. 1-1/4 inch and larger EMT connectors, if used, must also accommodate insulated bushings with threads fully engaged. T & B "Insuline" or Appleton insulated throat connectors are acceptable in lieu of separate bushings. G. Provide Sealtite for the last 3’ of feeder/circuit for all vibration type equipment (i.e. motors, transformers, etc). 2.03 WALL OUTLET BOXES A. General: Boxes shall be Raco, Steel City, Appleton or equal, catalog numbers based on Raco, unless otherwise indicated. In general, the type of boxes shall be as follows: 1. In Stud Walls: For single outlet use 4" square by 1-1/2" deep box #182. Boxes to be provided with raised covers of depth as required for thickness of wall materials. 2. Surface Mounted Wall Outlets: Use 4" square by 1-1/2" deep box #182 with raised cover. 3. Suspended Ceiling: Use octagon boxes, depth as required for application, securely fastened to structure. 2.04 PULL AND JUNCTION BOXES A. Construction, sizes and installation of pull and junction boxes shall comply with NEC, Article 370. B. Pull and junction boxes not specifically described in NEC, Article 370, shall be fabricated of heavy gauge galvanized steel with screw or hinged covers, and equipped with corrosion resistant screws and hardware. C. Pull and junction boxes for outdoor installation shall be raintight. PART 3 - EXECUTION 3.01 INSTALLATION OF RACEWAY A. In general, all horizontal runs of branch circuit conduit shall be installed in ceiling plenum. Conduit for convenience outlets, wall mounted fixtures and other wall outlets shall be routed overhead and dropped through wall to the outlet. Branch circuit conduit shall not be installed in concrete floor slabs except where conditions will not permit the conduit to be installed overhead. B. Generally, all conduit shall be concealed, except in crawl spaces, tunnels, shafts, mechanical equipment rooms, and at connection to surface panels and free standing equipment, and as otherwise noted. Rohrbach Associates PC RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS 26 05 33-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Exposed conduit and conduit concealed in ceiling space shall be routed in lines parallel to building construction. D. All conduit runs above suspended acoustical ceilings shall be routed so as not to interfere with tile panel removals with 4'0" to 6'0" flexible conduit drops from an independent junction box, accessible from below the ceiling, to ceiling mounted equipment. E. Minimum size conduit shall be 3/4" trade size. Where specified size is not called for on drawings or in the specifications, conduit shall be sized per NEC. F. Install the conduit system mechanically and electrically continuous from outlet to outlet and to all cabinets, junction or pull boxes. Conduit shall enter and be secured to all cabinets and boxes in such a manner that all parts of the system will have electrical continuity. G. PVC conduit shall not be installed above grade unless noted otherwise. H. Support conduit raceway systems in accordance with requirements as set forth in the National Electric Code. 3.02 INSTALLATION OF BOXES AND FITTINGS A. Install electrical boxes and fittings where indicated, complying with manufacturer's written instructions, applicable requirements of NEC and NECA's "Standard of Installation", and in compliance with recognized industry practices to ensure that products fulfill requirements. B. Coordinate installation of electrical boxes and fittings with wire/cable and raceway installation work. 3.03 OUTLET BOX INSTALLATION A. Outlet boxes shall be installed for all fixtures, switches, receptacles and other devices. B. Approximate locations of outlets are shown on the plans, but each outlet location as shown shall be checked by Contractor before installing the outlet box. C. Wall boxes installed flush in common wall shall not be back-to-back or through-wall type. Boxes located on opposite sides of a common wall that are closely connected by conduit shall have the conduit openings plugged with duct seal. D. Install boxes and conduit bodies in those locations to ensure ready accessibility of electrical wiring. E. Outlet boxes shall be installed plumb and square with wall face and with front of box or cover located within 1/8" of face of finish wall. Boxes in masonry shall be set with bottom of the box tight to the masonry unit. 3.04 PULL AND JUNCTION BOX INSTALLATION A. Install pull boxes, junction boxes and auxiliary wiring gutters where indicated on drawings and where required to facilitate installation of the wiring. B. For concealed conduit, install boxes flush with ceiling or wall, with covers accessible and easily removable. Where flush boxes are installed in finish ceilings or walls, provide cover which shall exceed the box face dimensions by a sufficient amount to allow no gap between box and finished material. Rohrbach Associates PC RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS 26 05 33-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Boxes shall not be located in finished, occupied rooms, without prior approval of Architect. END OF SECTION 26 0533 Rohrbach Associates PC RACEWAYS AND BOXES FOR ELECTRICAL SYSTEMS 26 05 33-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 26 05 53 IDENTIFICATION FOR ELECTRICAL SYSTEMS PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 26 00 10 - Electrical General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Contractor shall provide identification for wiring systems and equipment as called for in this section. B. Types of electrical identification specified in this section include the following: 1. Conduit color banding. 2. Cable conductor identification. 3. Equipment/system identification signs. 1.03 QUALITY ASSURANCE A. UL Compliance: Comply with applicable portions of UL safety standards pertaining to electrical marking and labeling identification systems. B. NEC Compliance: Comply with NEC as applicable to installation of identifying labels and markers for wiring and equipment. PART 2 - PRODUCTS 2.01 ELECTRICAL IDENTIFICATION MATERIALS A. General: Except as otherwise indicated, provide manufacturer's standard products of categories and types required for each application. Where more than single type is specified for an application, selection is Installer's option, but provide single selection for each application. B. Color-Coded Conduit Markers 1. General: Provide manufacturer's standard pre-printed, flexible or semi-rigid, permanent, plastic-sheet conduit markers, extending 360 degrees around conduits; designed for attachment to conduit by adhesive, adhesive lap joint of marker, matching adhesive plastic tape at each end of marker, or pretensioned snap-on. Except as otherwise indicated, provide lettering which indicates voltage, [panel and circuit] of conductor(s) in conduit. 2. Colors: a. 120/208 volt: gray b. 277/480 volt: orange c. Fire alarm: *red d. Telephone: blue e. Intercommunication and Sound: yellow f. Clocks: green Rohrbach Associates PC IDENTIFICATION FOR ELECTRICAL SYSTEMS 26 05 53-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 g. Automatic Emergency Equipment: beige h. Emergency/Critical: brown i. Life Safety: white j. Television: black * Factory painted. 3. For conduits above ceilings, spray painting of boxes and portions of conduit is acceptable in lieu of banding. For 120/208 volt branch circuits, mark circuit numbers on all junction/pull boxes. C. Cable/Conductor Identification Bands 1. General: Provide manufacturer's standard vinyl-cloth self-adhesive cable/conductor markers of wrap-around type; either pre-numbered plastic coated type, or write-on type with clear plastic self-adhesive cover flap; numbered to show circuit identification. D. Self-Adhesive Tape for Receptacles and Wiremold 1. General: Provide manufacturer's standard self adhesive or pressure-sensitive, pre-printed, flexible vinyl signs for operational instructions or warnings; of sizes suitable for application areas and adequate for visibility, with proper wording for each application. E. Engraved Plastic-Laminate Signs 1. General: Provide engraving stock melamine plastic laminate, in sizes and thickness indicated, engraved with engraver's standard letter style of sizes and wording indicated, black and white core (letter color) except as otherwise indicated, punched for mechanical fastening except where adhesive mounting is necessary because of substrate. a. Thickness: 1/16", for units up to 20 sq. in. or 8" lengths; 1/8" for larger units. b. Fasteners: Self-tapping stainless steel screws, except contact-type permanent adhesive where screws cannot or should not penetrate substrate. PART 3 - EXECUTION 3.01 APPLICATION AND INSTALLATION A. General Installation Requirements 1. Coordination: Where identification is to be applied to surfaces which require finish, install identification after completion of painting. B. Conduit Identification 1. Conduit above accessible ceiling spaces shall be identified per 2.01 B. 2. Where electrical conduit is exposed in spaces with exposed mechanical piping which is identified by a color-coded method, apply color-coded identification on electrical conduit in a manner similar to piping identification. 3. Identify junction and pullboxes of systems with stencil lettering for panel and circuit numbers or system type. Rohrbach Associates PC IDENTIFICATION FOR ELECTRICAL SYSTEMS 26 05 53-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Cable/Conductor Identification 1. General: Apply cable/conductor identification on each cable and conductor in each box/enclosure/cabinet where wires of more than one circuit or communication/signal system are present, except where another form of identification (such as color-coded conductors) is provided. Match identification with marking system used in panelboards, shop drawings, contract documents and similar previously established identification for project electrical work. D. Equipment/System Identification 1. General: Install engraved plastic-laminate sign on each major unit of electrical equipment in building; including central or master unit of each electrical system including communication/signal systems, unless unit is specified with its own self-explanatory identification or signal system. Except as otherwise indicated, provide single line of text, 1/2" high lettering on 1-1/2" high sign (2" high where 2 lines are required), white lettering in black field. Provide text matching terminology and numbering of the contract documents and shop drawings. Provide signs for each unit of the following categories of electrical work. a. Panelboards, electrical cabinets and enclosures. b. Disconnects & starters. 2. Install signs at locations indicated or, where not otherwise indicated, at location for best convenience of viewing without interference with operation and maintenance of equipment. Secure to substrate with fasteners, except use adhesive where fasteners should not or cannot penetrate the substrate. END OF SECTION 26 05 53 Rohrbach Associates PC IDENTIFICATION FOR ELECTRICAL SYSTEMS 26 05 53-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC IDENTIFICATION FOR ELECTRICAL SYSTEMS 26 05 53-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 26 24 16 PANELBOARDS PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 26 00 10 - Electrical General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Contractor shall furnish all equipment, materials, tools, labor and supervision necessary to install lighting panelboards and distribution panelboards as specified in this section and as called for on the drawings. B. Types of panelboards and enclosures in this section include the following: 1. Lighting and appliance panelboards. 2. Power distribution panelboards. 1.03 QUALITY ASSURANCE A. UL Compliance: Comply with applicable UL safety standards pertaining to panelboards and accessories, and enclosures; provide units which have been UL-listed and labeled. B. NEC Compliance: Comply with NEC as applicable to installation of panelboards, cabinets and cutout boxes. C. NEMA Compliance: Comply with NEMA Stds. Pub. No. 250, "Enclosures for Electrical Equipment (1000 volt maximum)", Pub. No. 1, "Panelboards", and installation portion of Pub. No. PB 1.1, "Instructions for Safe Installation, Operation and Maintenance of Panelboards Rated 600 Volts or Less". 1.04 SUBMITTALS A. Product Data: Submit manufacturer's data including specifications, installation instructions and general recommendations, for each type of panelboard required. Include data substantiating that units comply with requirements. B. Shop Drawings: Submit dimensioned drawings of panelboards and enclosures showing accurately scaled layouts of enclosures and required individual panelboard devices, including but not necessarily limited to, circuit breakers, fusible switches, fuses, ground-fault circuit interrupters and accessories. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Manufacturers: Subject to compliance with requirements, provide products of one of the following (specification based on Square D): 1. Square D (to match existing) Rohrbach Associates PC PANELBOARDS 26 24 16-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2.02 PANELBOARDS A. General: Except as otherwise indicated, provide panelboards, enclosures and components, of types, sizes, and ratings indicated, which comply with manufacturer's standard materials, design and construction in accordance with published product information; equip with number of unit panelboard devices as required for complete installation. 1. All Multi-Section Panels: Same dimensions. 2. Provide two keys for each panel. 3. Provide copper ground bar. 4. All panels shall have a designed short circuit rating label. B. Lighting and Appliance Panelboards: 1. Panelboard bus structure and main lugs or main breakers shall have current ratings as shown on the panelboard schedule. Such ratings shall be established by heat rise tests, conducted in accordance with UL Standard 67. Bussing shall be distributed phase sequence type. 2. The bus assembly shall be enclosed in a steel cabinet. Wiring gutter space shall be in accordance with UL Standard 67 for panelboards. The rigidity and gauge of steel to comply with UL Standard 50 cabinets. Provisions for additional circuit breakers shall be such that field addition to connectors or mounting hardware will not be required to add circuit breakers to the panelboards. 3. If ground-fault interrupting breakers (GFI), switched neutral or other special types of breakers require additional pole spaces, size of panel shall be increased accordingly to give the scheduled numbers of poles for spare breakers and blank spaces. 4. Fronts shall include doors and have flush, stainless steel, cylinder tumbler-type locks with catches and spring-loaded door pulls. The flush lock shall not protrude beyond the front of the door. All panelboard locks shall be keyed alike. Fronts shall have adjustable indicating trim ring clamps which shall be completely concealed steel hinges. Fronts shall not be removable with door in the locked position. A circuitry directory frame and card with a clear plastic covering shall be provided on the inside of the door. 5. Terminals for feeder conductors to the panelboard mains and neutral shall be UL listed as suitable for conductor specified. 6. Each panelboard, as a complete unit, shall have a short circuit current rating equal to or greater than the integrated equipment rating shown on the panelboard schedule. Series connected interrupting ratings are not acceptable. This short circuit current rating shall be established by testing with the overcurrent devices mounted on the panelboard. The short circuit tests on the overcurrent devices and on the panelboard structure shall be made simultaneously by connecting the fault to each overcurrent device with the panelboard connected to its rated voltage source. Method of testing shall be per Underwriters Laboratories Standard UL 67. The source shall be capable of applying the specified panelboard short circuit current or greater. Testing of panelboard overcurrent devices for short circuit rating only while individually mounted is not acceptable. Also, testing of the bus structure by applying a fixed fault to the bus structure alone is not acceptable. Panelboards shall be marked with their maximum short circuit current rating at the supply voltage and shall be UL listed. 7. Bus Bar: Copper. Rohrbach Associates PC PANELBOARDS 26 24 16-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 8. Provide two 1 1/2”C and three 1”C stubs out of all flush mounted panelboards to accessible ceiling space. 9. Panelboards shall have door-in-door covers. C. Power Distribution Panelboards; Circuit Breaker Type: 1. Panelboards to be used for main circuit distribution and power circuit distribution shall be similar to lighting panelboards with the following additions: a. Cabinet doors over 48" long shall be equipped with three-point latch and vault lock. End walls shall be removable. b. Main lugs or main breakers shall be barriered on five sides. The barrier in front of the main lugs shall be hinged to a fixed part of the interior. The end of the bus structure opposite the mains shall be barriered. c. When required, panelboards shall be suitable for use as service equipment. d. Bus Bar: Copper. 2.03 CIRCUIT BREAKERS A. General: Except as otherwise indicated, provide circuit breakers and ancillary components, of types, sizes, ratings and electrical characteristics indicated, which comply with manufacturer's standard design, materials, components, and construction in accordance with published product information, and as required for a complete installation. B. Circuit Breakers - Branch Circuit Panelboards: 1. Branch circuit breakers up to 150 amperes shall be Square D Type Q0, Q1 or equal. Breakers shall be plug-on type toggle action with quick-make, quick-break mechanism. Trip indication shall be clearly shown by the breaker handle taking a position between on and off when the breaker is tripped and by a highly visible red tripped circuit indicator. All multi-pole breakers shall be single-operated handle, internal common trip. Breakers having handle ties but not factory labeled "common trip" will be rejected. UL Class A ground fault circuit protection shall be provided on 120V AC branch circuits as specified on the plans or panelboard schedule. This protection shall be an integral part of the branch circuit breaker which also provides overload and short circuit protection for branch circuit wiring. Single pole 15 and 20 ampere circuit breakers shall be UL listed as "Switching Breakers" at 120V AC and carry the SWD marking. Tandem or "piggyback" breakers providing two circuits from one pole space are prohibited. C. Circuit Breakers - Distribution Panelboards: 1. Molded case circuit breakers shall be rated 15 through 2500 amperes. Breakers covered under this specification may be applied in switchboards, panelboards, motor control centers, combination motor starter, busway plug-in units or individual enclosures. 2. Molded case circuit breakers shall have overcenter, trip-free, toggle-type operating mechanisms with quick-make, quick-break action and positive handle indication. Two and three-pole breakers shall be common trip. Each circuit breaker shall have a permanent trip unit containing individual thermal and magnetic trip elements in each pole. Units shall be constructed to accommodate the supply connection at either end. Operating handles shall assume a center position when tripped. All breakers shall be calibrated for operation in an ambient temperature of 40 deg. C. A button shall be provided on the cover for mechanically tripping the circuit breaker. Rohrbach Associates PC PANELBOARDS 26 24 16-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3. Breakers shall have removable lugs. Lugs shall be UL listed for copper/aluminum conductors. Breakers shall be UL listed for installation of mechanical screw type lugs. 2.04 FUSES A. General: Except as otherwise indicated, provide fuses of types, sizes, ratings, and average time/current and peak let-through current characteristics indicated, which comply with manufacturer's standard design, materials, and construction in accordance with published product information, and with industry standards and configurations. B. Motors Above One (1) Horsepower: For fuse rating 600 amperes or less, dual element time delay, Type FRN(S)-R, with interrupting rating of 200,000 amperes RMS. Size fuses per Article 430 of the National Electric Code. C. Motors One (1) Horsepower or Less: Single phase 150 volts or less, Fustat fuses for motor running protection sizes. Single phase or three phase over 150 volts, Fustron fuses for motor running protection, with interrupting rating of 100,000 RMS. Size fuses per Article 430 of the National Electric Code. D. Fuses for all feeders, branch circuits, motors and other equipment shall be selected in types and ratings in accordance with NEC to provide a coordinated system of overcurrent protection, thus in case of a fault or harmful overload, only the fuses nearest the fault or overload will open. E. Provide one spare set of three (3) of each size and type of fuse used on project. PART 3 - EXECUTION 3.01 INSTALLATION OF PANELBOARDS A. General: Install panelboards and enclosures where indicated, in accordance with manufacturer's written instructions, applicable requirements of NEC and NECA's "Standard of Installation", and in compliance with recognized industry practices to ensure that products fulfill requirements. B. Securely anchor panelboards to structure and make feeder and branch circuit connections as indicated in specifications and on the drawings. C. Each panelboard directory shall be typewritten to identify the load fed by each circuit. Spare breakers and circuits to be left blank with circuit breaker in off position. END OF SECTION 26 24 16 Rohrbach Associates PC PANELBOARDS 26 24 16-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 26 27 26 WIRING DEVICES PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 26 00 10 - Electrical General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Provide materials, equipment, labor and supervision necessary to install wiring devices as required by the drawings and this section. 1.03 QUALITY ASSURANCE A. NEC Compliance: Comply with NEC as applicable to construction and installation of electrical wiring devices. B. UL Compliance and Labeling: Provide electrical wiring devices which have been UL-listed and labeled. C. NEMA Compliance: Comply with NEMA standards for general- and specific-purpose wiring devices. 1.04 SUBMITTALS A. Submit manufacturer's name and product data literature for each type of wiring device required. PART 2 - PRODUCTS 2.01 SWITCHES AND RECEPTACLES A. All switches shall be "hospital grade", side and back wired and receptacles shall be "hospital grade", with back pigtail connect/termination, except where higher grade is called for on the plans. Acceptable manufacturers are as follows, with catalog numbers based on Hubbell, Inc.: 1. Hubbell, Inc. 2. Pass & Seymour 3. Leviton B. Color of switches, receptacles and coverplates shall be determined at the time of shop drawing review. C. Wall switches shall be as follows: 1. Single pole toggle light switch - 20 amp, 120-277 volt, #1221 series. 2. Double pole toggle light switch - 20 amp, 120-277 volt, #1222 series. 3. Three-way toggle light switch - 20 amp, 120-277 volt #1223 series. 4. Four-way toggle light switch - 20 amp, 120-277 volt, #1224 series. Rohrbach Associates PC WIRING DEVICES 26 27 26-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 5. Double-pole double-throw center off light switch - 20 amp, 277 volt, #1386 series. 6. Momentary contact switch - 15 amp, 120-277 volt, #1556 series. 7. All switches serving emergency circuits shall be as specified in 2.01 above, except shall have "red" handles. D. Receptacles shall be as follows: 1. Duplex receptacles - 2 pole, 3 wire grounding type, back and side wired, 20 amp, 125 volt, NEMA 5-20R (unless noted otherwise on drawings). Face material shall be SNAP8300 thermoplastic. Acceptable manufacturer's catalog numbers: Hubbell with required pigtail. 2. Receptacles for power and special purpose outlets shall have characteristics and NEMA configurations as per electrical symbols listed on drawings. 3. Ground fault interrupting receptacles (GFI) shall be duplex with test and reset buttons, GFR8300SNA equal to Hubbell with required pigtail. HBL8362 4. Surge suppression outlets shall be equal to Hubbell . IG8362 5. Isolated ground outlets shall be equal to Hubbell . 6. Combination isolated ground and surge suppression outlets shall be equal to Hubbell IG8300HIS. 7. Safety type duplex receptacles where required shall be 20 amp, 125 volt, NEMA 5-20R HBL8300SG equal to Hubbell “hospital grade” series with the following additional requirements: a. Shall permit current to flow only while a standard plug is in the proper position in the receptacle. b. Screws exposed while the wall plates are in place shall be the tamperproof type. c. Shall be installed where indicated on plans. 8. All receptacles connected to emergency circuits shall be as specified in 2.01 above, except shall have "red" bodies. 2.02 WIRING DEVICE ACCESSORIES A. Cover Plates: 1. Smooth High-Impact Thermo plastic, Hubbell P Series or equal. 2. Provide plates for all switches, receptacles, TV outlets, other outlets and blank plates for unused outlets. 3. Plates for surface outlets shall be of the raised cover type utilizing 4" square boxes. PART 2 - EXECUTION 3.01 INSTALLATION OF WIRING DEVICES A. Install wiring devices as indicated on the drawings and as called for below. Rohrbach Associates PC WIRING DEVICES 26 27 26-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Where light switches are located adjacent to doors, they shall be installed on "knob" side of door, unless indicated otherwise. C. All GFI type receptacles shall be installed where GFI notation is shown on plans. No downstream protection of receptacles will be allowed from load side of other GFI type receptacles. D. Prior to roughing-in outlet boxes, Contractor shall verify from general construction drawings, door swings, type of wall finishes and locations for counters and work benches. END OF SECTION 26 27 26 Rohrbach Associates PC WIRING DEVICES 26 27 26-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC WIRING DEVICES 26 27 26-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 26 51 00 INTERIOR LIGHTING PART 1 - GENERAL 1.01 RELATED WORK A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 26 00 10 - Electrical General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. Provide lighting fixtures, accessories, labor and supervision necessary to install complete lighting system as required by the drawings and this section. B. Types of lighting fixtures in this section include the following: 1. Fluorescent 2. Solid State Lighting (LED) 3. Exit Signs 1.03 QUALITY ASSURANCE A. NEC Compliance: Comply with NEC as applicable to installation and construction in building lighting fixtures. B. NEMA Compliance: Comply with applicable requirements of NEMA Std. Pub Nos. LE 1 and LE 2 pertaining to lighting equipment. C. ANSI/IES Compliance: Comply with ANSI 132.1 pertaining to lighting fixtures. D. UL Compliance: Provide lighting fixtures which have been UL-listed and labeled. E. CBM Labels: Provide fluorescent-lamp ballasts which comply with Certified Ballast Manufacturers Association standards and carry the CBM label. 1.04 SUBMITTALS A. Product Data: Submit manufacturer's data on interior building lighting fixtures. B. Shop Drawings: Submit fixture shop drawings in booklet form with separate sheet for each fixture, assembled in luminaire "type" alphabetical order, with proposed fixture and accessories clearly indicated on each sheet. Shop drawing booklet shall include lamp and ballast data sheets. LED fixtures shall include LM-70 information and overall efficacy. C. Where required by the engineer, submittals for substitute lighting fixtures from approved manufacturers shall include point-by-point lighting calculations to ensure the fixture meets all design criteria. Lighting calculations shall be generated in AGI32. Submittal shall include PDF results and the original calculation file. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Manufacturers shall be as listed in the light fixture schedule on the drawings. Rohrbach Associates PC INTERIOR LIGHTING 26 51 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2.02 FLUORESCENT FIXTURES A. Fluorescent fixture housing shall be die formed of cold rolled steel. Construction shall provide an approved method of locking lens or shielding in place. Enamel finish for light reflectance shall have a hardness between H and 3H. Before enamel is applied, the metal shall be cleaned and prepared by "Bonderizing" or an approved equal process. B. All plastic lenses for fluorescent fixtures shall be 100% virgin acrylic, not less than 1/8" nominal thickness. Lens shall have straight flat prism surfaces with maximum .080 penetration. C. Temperature around ballast and in fixture housing shall not exceed 90 deg.C with ambient room temperature of 27 deg.C. D. Electronic Ballast: Instant start; UL listed; sound rated A or better; Class P; capable of operating standard or energy-saving lamps at 20 KHz or greater, with voltage rating matching branch circuit voltage; with characteristics as follows: 1. Manufacturers: a. Advance Discrete Electronic b. Universal Lighting Technologies c. Magnatek Triad 2. FCC certified, part 15, subpart J, for electromagnetic interference. 3. Transient protected to withstand line transients as defined in IEEE Publication 587, categories A and B. 4. Input Current Third Harmonic Content: Maximum 20%, minimum 10%. 5. Minimum Power Factor: .94 6. Minimum Ballast Factor: 0.88; not adversely affecting lamp life. 7. Provide independent laboratory test report. 8. Warranty: Provide written 5-year warranty against mechanical or electrical defects. E. Compact Fluorescent Electronic Ballast: Instant start; flicker free, UL listed; sound rated A or better; Class P; capable of operating standard or energy-saving lamps at 20 KHz or greater, with voltage rating matching branch circuit voltage; with characteristics as follows: 1. Manufacturers: a. Magnetek b. Universal Lighting Technologies c. Advanced Ballast and Transformers 2. FCC certified, part 18C EMI/RFI. 3. Transient protected to withstand line transients as defined in IEEE Publication 587, categories A and B. 4. Input Current Third Harmonic Content: Maximum 15%. 5. Minimum Power Factor: .95 6. Minimum Ballast Factor: 0.90; not adversely affecting lamp life. 7. Provide independent laboratory test report. 8. Warranty: Provide written 3-year warranty against mechanical or electrical defects. F. Ballast for fluorescent fixtures controlled by dimmers shall be dimming type ballast as recommended by the dimmer manufacturer. G. Recessed fixtures in plaster ceilings shall be furnished with plaster frames. H. Prior to releasing order for fluorescent fixtures, Contractor shall verify the types of ceilings and suspension systems that have been approved for the project and shall order fixtures with flanges as required to fit in the approved ceilings. I. Light fixtures shall comply with NEC 2008, 410.130(G) for disconnecting means requirements. Provide disconnect internal to fixture. Rohrbach Associates PC INTERIOR LIGHTING 26 51 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2.03 EXIT SIGNS A. Housing to be thermoplastic (cast aluminum) for wall, end or ceiling mounting. Illumination to be by long life, low watt LED lamps. Battery, where specified, to be maintenance free, sealed nickel- cadmium type and shall operate sign for 90 minutes after loss of power. 2.04 SOLID STATE LIGHTING / LIGHT EMITTING DIODE (LED) LAMPS AND LUMINAIRES A. General: 1. Luminaire manufacturer shall have a minimum of five (5) years experience in the manufacture and design of LED products and systems and no less than one hundred (100) North American installations. 2. All LED sources used in the LED luminaire shall be of proven quality from established and reputable LED manufacturers and shall have been fabricated after 2007. Acceptable LED lamp manufacturers unless otherwise noted are: a. Cree, Inc. b. Philips Lighting c. Nichia Corporation d. Norlux e. Opto Technology, Inc. f. Osram Optronic Semiconductors g. Samsung B. Replacement and Spares: 1. Manufacturer shall provide written guarantee of the following: a. Manufacture will keep record of original bin for each LED module and have replacement modules from the same bin available for three (3) years after date of installation. b. Manufacturer will keep an inventory of replacement parts (source assembly, power and control components). c. Manufacturer’s LED system will not become obsolete for ten (10) years: Manufacturer will provide exact replacement parts, or provide upgraded parts that are designed to fit into the original luminaire and provide equivalent distribution and lumen output to the original, without any negative consequences. 2. All parts of system shall replaceable in field. Manufacturer shall provide written guarantee of the following: a. Manufacturer has in place a written recycling and re-use program, and will accept returned product and/or components for recycling or re-use. b. Manufacturer will properly dispose of non-recyclable components that are deemed harmful to the environment. C. Products and Components – Performance: 1. LED luminaires and components shall be UL listed or UL classified. 2. All LED components shall be mercury and lead-free. 3. LEDs shall comply with ANSI/NEMA/ANSLG C78.377-2008 – Specifications for the Chromaticity of Solid State Lighting Products. Color shall remain stable throughout the life of the lamp. 4. LEDs shall comply with IESNA LM-80 – Standards for Lumen Maintenance of LED Lighting Products 5. LEDs shall have a minimum rated source life of 50,000 hours under normal operating conditions or as noted on the lighting fixture schedule. LED “rated source life” is defined as the time when a minimum of 70% of initial lumen output remains, as defined by IESNA LM-70. Rohrbach Associates PC INTERIOR LIGHTING 26 51 00-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 6. Luminaire assembly shall include a method of dissipating heat so as to not degrade life of source, electronic equipment, or lenses. LED luminaire housing shall be designed to transfer heat from the LED board to the outside environment. Luminaire housing shall have no negative impact on life of components. 7. Manufacturer shall supply in writing a range of permissible operating temperatures in which system will perform optimally. 8. High power LED luminaires shall be thermally protected using one or more of the following thermal management techniques: metal core board, gap pad, and/or internal monitoring firmware 9. LEDs shall be adequately protected from moisture or dust in interior applications. 10. For wet and damp use, LED-based luminaires itself shall be sealed, rated, and tested for appropriate environmental conditions, not accomplished by using an additional housing or enclosure. Such protection shall have no negative impact on rated life of source or components, or if so, such reductions shall be explicitly brought to the attention of the designer. 11. All hardwired connections to LED luminaires shall be reverse polarity protected and provide high voltage protection in the event connections are reversed or shorted during the installation process. 12. The LED luminaire shall be operated at constant and carefully regulated current levels. LEDs shall not be overdriven beyond their specified nominal voltage and current. 13. Manufacturer shall be able to provide supporting documentation of the product meeting third party regulatory compliance. 14. Manufacturer shall provide Luminaire Efficacy (lm/W), total luminous flux (lumens), luminous intensity (candelas) chromaticity coordinates, CCT and CRI. Optical performance, polar diagrams, and relevant luminance and illuminance photometric data. Provide data in IES file format in accordance with IES LM-79-2008, based on test results from an independent Nationally Recognized Testing Laboratory. 2.04 LAMPS A. Lamps shall be General Electric, North American Philips. B. Furnish lamps for all fixtures as per schedule on drawings. PART 3 - EXECUTION 3.01 INSTALLATION OF LIGHTING FIXTURES A. Install interior lighting fixtures at locations and heights as indicated, in accordance with fixture manufacturer's written instructions, applicable requirements of the National Electric Code (NEC), NEMA standards, and with recognized industry practices to ensure that lighting fixtures fulfill requirements. B. Coordinate with other electrical work as appropriate to properly interface installation of interior lighting fixtures with other work. C. Coordinate fixture location with reflected ceiling plan. D. Recessed fixtures in removable ceilings shall be connected to the branch circuit with flexible conduit and branch circuit wire from an accessible junction box. Where fluorescent fixture housings are connected together, use 90 deg.C wire for branch circuit feed through fixture channels. E. All fixtures shall be grounded. All lamp sockets shall be wired so that the outer shell is connected to the neutral grounded conductor. Rohrbach Associates PC INTERIOR LIGHTING 26 51 00-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 F. Fixtures recessed in furred ceiling shall be installed so that they can be removed from below the ceiling. G. Fixtures installed in plastered or acoustical tile shall not be supported directly on the ceiling material. Support fixtures with metal bar hangers or strut channels attached to the ceiling support system. END OF SECTION 26 51 00 Rohrbach Associates PC INTERIOR LIGHTING 26 51 00-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC INTERIOR LIGHTING 26 51 00-6 DIVISION 27 COMMUNICATIONS Blank Page Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 27 00 10 TELECOMMUNICATIONS GENERAL PROVISIONS PART 1 - GENERAL 1.01 GENERAL A. Refer to Bidding Information, conditions of the Contract and Division I, General Requirements, which all apply to work under this section. B. Note that this section pertains to Nurse Call System Contractor. All other cabling (phone/data/CATV) shall be furnished and installed by Owner at appropriate time to maintain completion of project. Electrical Contractor is responsible for raceway system for systems listed above. 1.02 DESCRIPTION OF WORK A. This section applies to all work under the telecommunications contract. This shall include, but not necessarily be limited to, the following: 1. Pre-Register Project with structured cabling plant manufacturer if applicable. 2. Furnish and install a complete voice and data-wiring infrastructure. 3. Furnish, install, and terminate all UTP cable and fiber as applicable and per drawings. 4. Furnish and install all wall plates, jacks, patch panels, and patch cords as required and as indicated. 5. Furnish and install any cabinets, racks and ladder rack as required and as indicated. 6. Furnish any other material required to form a complete system. 7. Perform permanent link testing (100% of links) and certification of all components. 8. Furnish test results of all cabling to the owner on disk and paper format, listed by each closet, then by workstation ID. 9. Provide Owner As-builts in the form of one electronic copy and two hard copies of a labeled map of the building(s) showing the structured cabling plant. 10. Adhere and comply with all requirements of the Contractor Agreement for the structured cabling plant manufacturer to be used. 11. Provide Owner training and testing documentation. B. The work shall include all materials, equipment and labor required for complete and properly functioning telecommunications systems. C. All elements of the construction shall be performed by workmen skilled in the particular craft involved, and regularly employed in that particular craft. D. All work shall be performed in a neat, workmanlike manner in keeping with the highest standards of the craft. 1.03 CODES AND STANDARDS A. All work shall be done in accordance with the applicable portion of the following codes and standards: 1. National Electrical Code 2. Local Electrical Code 3. National Fire Protection Association 4. National Electrical Manufacturers Association 5. Standards of Institute of Electrical and Electronic Engineers Rohrbach Associates PC TELECOMMUNICATIONS GENERAL PROVISIONS 27 00 10-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 6. Applicable Building Codes 7. Occupational Safety and Health Act 8. Iowa Administrative Codes 9. TIA/EIA-526-7 Measurement of Optical Power Loss of Installed Single-Mode Fiber Cable Plant 10. TIA/EIA-526-14 Optical Power Loss Measurements of Installed Multimode Fiber Cable Plant 11. TIA/EIA-568-B.1 Commercial Building Telecommunications Cabling Standard Part 1: General Requirements 12. TIA/EIA-568-B.2 Commercial Building Telecommunications Cabling Standard Part 2: Balanced Twisted-Pair Cabling Components 13. TIA/EIA-568-B.3 Optical Fiber Cabling Components Standard 14. TIA/EIA-569 Commercial Building Standard for Telecommunications Pathways and Spaces 15. TIA/EIA-570 Residential Telecommunications Wiring Standard 16. TIA/EIA-598 Optical Fiber Cable Color Coding 17. TIA/EIA-606 The Administration Standard for the Telecommunications Infrastructure of Commercial Buildings 18. TIA/EIA-607 Commercial Building Grounding and Bonding Requirements for Telecommunications 19. TIA/EIA-758 Customer-Owned Outside Plant Telecommunications Cabling Standard 20. BICSI - TDMM, Building Industries Consulting Services International, Telecommunications Distribution Methods Manual (TDMM) 21. National Fire Protection Agency (NFPA - 70), National Electrical Code (NEC) B. All Contractors shall familiarize themselves with all codes and standards applicable to their work. No extra compensation will be allowed for corrections or changes in the work required due to failure to comply with the applicable codes and standards. Where two or more codes or standards are in conflict, that requiring the highest order of workmanship shall take precedence, but such questions shall be referred to Engineer for final decision. 1.04 REQUIREMENTS & FEES OF REGULATORY AGENCIES A. Contractor shall comply with the rules and regulations of the local serving utility companies and shall check with each utility company providing service to this project and determine or verify their requirements regarding incoming services. B. Secure and pay for all permits, licenses, fees and inspections. 1.05 TELECOMMUNICATIONS DRAWINGS A. Drawings for the telecommunications work are in part diagrammatic, and are intended to convey the scope of the work and to indicate in general the location of equipment. B. Contractor shall layout his own work and shall be responsible for determining the exact quantities and locations for equipment. C. Contractor shall take own field measurements for verifying locations and dimensions; scaling of the drawings will not be sufficient for laying out the work. D. Because of the scale of the drawings, certain basic items for a complete installation are not shown, but where such items are required by code (or referenced standards) where they are required for proper installation and operation of the work, such items shall be furnished and installed. Rohrbach Associates PC TELECOMMUNICATIONS GENERAL PROVISIONS 27 00 10-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.06 ACTIVE SERVICES A. Contractor shall be responsible for verifying exact locations of all existing services prior to beginning work in that area. B. When active services are encountered which require relocation, Contractor shall make request to authorities with jurisdiction for determination of procedures. C. Where existing services are to be abandoned, they shall be terminated in conformance with requirements of the authorities having jurisdiction. 1.07 SITE INSPECTION A. Contractor shall inspect the site prior to submitting bid for work to become familiar with the conditions of the site which will affect the work and shall verify points of connection with utilities and/or existing system wiring. B. Extra payment will not be allowed for changes in the work required because of Contractor's failure to make this inspection. 1.08 COORDINATION AND COOPERATION A. It shall be Contractor's responsibility to schedule and coordinate work with the schedule of General Contractor so as to progress the work expeditiously, and to avoid unnecessary delays. B. Contractor shall fully examine the drawings and specifications for other trades and shall coordinate the installation of his work with the work of the other contractors. Contractor shall consult and cooperate with the other contractors for determining space requirements and for determining that adequate clearance is allowed with respect to his equipment, other equipment and the building. The Architect reserves the right to determine space priority of the contractors in the event of interference between piping, conduit, ducts and equipment of the various contractors. C. Drawings and specifications are intended to be complimentary. Any work shown in either of them, whether in the other or not, shall be executed according to the true intent and meaning thereof, the same as if set forth in all. Conflicts between the drawings and the specifications, or between the requirements set forth for the various contractors, shall be called to the attention of the Architect. If clarification is not asked for prior to the taking of bids, it will be assumed that none is required and that Contractor is in agreement with the drawings and specifications as issued. If clarification is required after the contract is awarded, such clarification will be made by Architect and his/her decision will be final. D. Special care shall be taken for protection for all equipment. All equipment and material shall be completely protected from weather elements, painting, plaster, etc., until the project is substantially completed. Damage from rust, paint, scratches, etc., shall be repaired as required to restore equipment to original condition. E. Protection of all equipment during the painting of the building shall be the responsibility of the Painting Contractor, but this shall not relieve Contractor of the responsibility for checking to assure that adequate protection is being provided. F. Where the final installation or connection of equipment in the building requires Contractor to work in areas previously finished by Owner, the Contractor shall be responsible that such areas are protected and are not marred, soiled or otherwise damaged during the course of such work. Contractor shall be responsible for patching and refinishing of such areas which may be damaged in this respect. Rohrbach Associates PC TELECOMMUNICATIONS GENERAL PROVISIONS 27 00 10-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 G. Where two or more specified items/systems in the specifications and/or the drawings are in conflict, that requiring the highest order of workmanship and the most financially expensive products shall take precedence. Such questions shall be referred to the Engineer for final decision. 1.09 MATERIALS AND EQUIPMENT A. All materials and equipment shall be the standard product of a reputable manufacturer regularly engaged in the manufacture of the specified item unless authorized in writing by Architect/Engineer. Where more than one unit is required of the same items, they shall be furnished by the same manufacturer except where specified otherwise. B. All material and equipment shall be installed in strict accordance with the manufacturer's recommendations. C. The equipment specifications cannot deal individually with any minute items such as parts, controls, devices, etc., which may be required to produce the equipment performance and function as specified, or as required to meet the equipment guarantees. Such items when required shall be furnished as part of the equipment, whether or not specifically called for. 1.10 SHOP DRAWINGS A. Contractor shall furnish, to the Architect, complete sets of shop drawings and other submittal data. Contractor shall review and sign shop drawings before submittal. B. Shop drawings shall be bound into sets and cover related items for a complete system as much as practical and shall be identified with symbols or "plan marks" used on drawings. Incomplete, piecemeal or unbound submittals will be rejected. Contractor shall include a cover sheet providing company name and contact information and leave adequate white space on the cover page for engineer and architect review stamps. Company name on submittals cover page shall match contractor meeting the APPROVED CONTRACTOR requirements paragraph found later in this specification section. C. Engineer will review shop drawings solely to assist contractors in correctly interpreting the plans and specifications. D. Contract requirements cannot be changed by shop drawings which differ from contract drawings and specifications. E. Submittals required by the various sections of the Project Manual include, but are not necessarily limited to those identified in the submittal schedule below. F. After award of contract, the contractor shall provide a completed submittal schedule including dates that the submittals will be to the Architect for review. Rohrbach Associates PC TELECOMMUNICATIONS GENERAL PROVISIONS 27 00 10-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 G. Submit required information on all items in the project for the following systems (see table). Submittals shall be sorted and separately identified per specification section listed below. CERTIFICATE SPECEQUIPMENT DETAIL PRODSAMPLESINSTALL O & M OTHER OF SYSTEM SECTION DWGSDATAMETHODSMANUAL (SEE DEMON- NOTES) STRATION 27 00 10 Contractor Certifications Note 1 27 00 10 Manufacturer Certification Note 2 27 11 00 As-Builts at Closeout Note 3 27 70 00 Nurse Call System X X X Notes: 1. Division 27 Contractor shall submit copies of the Contractor Certifications under section 27 0010 (BICSI or IBEW/NECA Certifications) showing compliance with the specification. See Approved Contractors paragraph for details. 2. Division 27 Contractor shall submit Manufacturer Certification under section 27 00 10. See Approved Contractors paragraph in this section for details, and further requirements listed in Cabling and Equipment specification section. 3. Division 27 Contractor shall submit As-Builts as specified in Cabling and Equipment section. 1.11 OPERATION AND MAINTENANCE MANUALS A. Operation and maintenance manuals shall be submitted to the Architect in duplicate upon completion of the job. Manuals shall be bound in a three ring hard-backed binder. Front cover and spine of each binder shall have the following lettering done: OPERATION AND MAINTENANCE MANUAL FOR TELECOMMUNICATIONS SYSTEMS (PROJECT NAME) (LOCATION) (DATE) SUBMITTED BY (NAME, ADDRESS AND PHONE NUMBER OF CONTRACTOR) B. Provide a master index at the beginning of manual showing items included. Each section shall contain the following information for equipment furnished under this contract: 1. Equipment and system warranties and guarantees. 2. Installation instructions. 3. Operating instructions. 4. Maintenance instructions. 5. Spare parts identification and ordering list. 6. Local service organization, address, contact and phone number. 7. Shop drawings with reviewed stamp of Architect/Engineer and Contractor shall be included, if applicable, along with the items listed above. Rohrbach Associates PC TELECOMMUNICATIONS GENERAL PROVISIONS 27 00 10-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.12 TESTS AND DEMONSTRATIONS A. All systems shall be tested by Contractor and placed in proper working order prior to demonstrating systems to Owner. 1.13 TRAINING AND DEMONSTRATIONS A. Prior to acceptance of the telecommunications installation, the Contractor shall provide to Owner, or his designated representatives, all comprehensive training on essential features and functions of all systems installed, and shall instruct Owner in the proper operation and maintenance of such systems. 1. Provide adequate notice to Owner as to when instruction will be conducted so appropriate personnel can be present. 2. Prepare the instruction format for a minimum of four Owner Representatives. B. Equipment training: 1. Manufacturer's representatives shall provide instruction on each major piece of equipment. Contractor shall provide instruction on all other equipment. 2. Training sessions shall use the printed installation, operation and maintenance instruction materials included in the O&M manuals and emphasize preventative maintenance and safe operating procedures. 3. Training shall be performed by qualified factory trained technicians. 4. Contractor shall attend all sessions performed by the manufacturer's representative and shall add to each session any special information relating to the details of installation of the equipment as it might impact the operation and maintenance. 5. Equipment training shall occur as soon as possible after start up of the equipment and shall include hands-on operation. Training shall be provided for equipment listed in the table below. C. System training: 1. Training sessions shall include hands-on demonstrations of system wide start-up, operation in all possible modes, shut-down and emergency procedures. D. The following are minimum requirements for Owner instruction: SectionDescriptionHrs.Hrs. off Presented ByOthers PresentRemarks onSite Site 27 70 00 Nurse Call System 4 Nurse Call Contractor E. Each Contractor shall submit a certificate (in the project closeout submittals), signed by Owner stating the date, time and persons instructed and that the instruction has been completed to Owner's satisfaction. An example of a certificate form is as follows: Rohrbach Associates PC TELECOMMUNICATIONS GENERAL PROVISIONS 27 00 10-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 CERTIFICATE OF SYSTEM DEMONSTRATION This document is to certify that the contractor has demonstrated the hereafter listed systems to Owner's representatives in accordance with the Contract documents and that the instruction has been completed to the Owner's satisfaction. A. Project: B. System(s): C. Contractor's representatives giving instruction and demonstration: Contractor: _____________________________ NAMES DATE HOURS D. Owner's representatives receiving instruction: Owner: NAMES DATE HOURS Acknowledgement of demonstration: E. Contractor's Representative: signature date Owner's Representative: signature date Rohrbach Associates PC TELECOMMUNICATIONS GENERAL PROVISIONS 27 00 10-7 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.14 PERMITS, FEES, ETC. A. Secure all required permits and pay for all inspections required in connection with the telecommunication systems work. Contractor shall post all bonds and obtain all licenses required by the State, City, County, and Federal Agencies. 1.15 SUBSTITUTIONS A. To obtain approval to use unspecified equipment, Bidding Contractors (not equipment supplier, manufacturers, etc.) shall submit written requests to Engineer at least 10 days prior to bid due date. Requests shall clearly describe the equipment for which approval is being requested. Include all data necessary to demonstrate that equipment's capacities, features and performance are equivalent to include a cost comparison between specified equipment and equipment for which approval is being requested. If the equipment is acceptable, Engineer will approve it in an addenda. The Architect/Engineer will, under no circumstances, be required to prove that an item proposed for substitution is or is not of equal quality to the specified item. B. Where substitutions are approved, Contractor assumes all responsibility for physical dimensions and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of the substitution. 1.16 APPROVED CONTRACTORS A. MANUFACTURER CERTIFICATION: Contractor shall be a manufacturer certified installer for the structured cabling plant. A copy of the current annual manufacturer certification shall be provided with 27 0010 submittals. Contractor is responsible for workmanship and installation practices in accordance with the manufacturer requirements and shall be authorized to provide an extended Manufacturer's Product Warranty with his installation. Contractors shall provide proof upon request that they have maintained the Manufacturers Certification in good standing for at least six months prior to the overall project bid. Temporary or short term certifications (less than the standard 12 month annual certification described above) or case-by-case certifications are not acceptable. B. CONTRACTOR CERTIFICATION: Contractor shall meet one of the following two paragraphs and provide appropriate documentation in the 27 0010 submittals: 1. Contractor shall have BICSI Registered Installers and Technicians on staff and assign them to this project. The project shall be staffed at all times by Installers and Technicians who, in the role of lead craft-persons, will be able to provide leadership and technical resources for the remaining craft-persons on the project. A minimum of 30 percent of personnel shall be BICSI registered telecommunications installers. Of that number 15 percent shall be registered at the Technician Level, at least 40 percent shall be registered at the Installer Level 2, and the balance shall be registered at the Installer Level 1. Contractor shall provide BICSI certifications showing employee name, level, and expiration date. BICSI certificate for the highest level attained shall be submitted. 2. Contractor shall have employees on staff and assigned to the project that are currently indentured in or have successfully completed the IBEW/NECA three-year Telecommunications Installer/Technician registered apprenticeship program. Contractor shall maintain a ratio of 1 Technician to 1 indentured Apprentice. Contractor shall provide documentation verifying the indentured status of Apprentices, and the Department of Labor Certificates of Completion for the Installer/Technicians. C. Contractor pulling the telecommunications cabling (if different from the prime Telecommunications Contractor) shall meet all the same BICSI or IBEW/NECA requirements, and requirements of this specification, as the prime Telecommunications Contractor. Rohrbach Associates PC TELECOMMUNICATIONS GENERAL PROVISIONS 27 00 10-8 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 D. Contractor shall be located within 125 miles of the construction site to establish a potential two hour response time for ongoing customer needs after construction completion. 1.17 ACCEPTABLE MANUFACTURERS A. In most cases, equipment specifications are based on a specific manufacturer's type, style, dimensional data, catalog number, etc. Listed with the base specification, either in the manual or on the drawing schedules, are acceptable manufacturers approved to bid products of equal quality. These manufacturers are encouraged to submit to Engineer at least 8 days prior to the bid due date drawings and catalog numbers of products to be bid as equals. B. Manufacturers, who do not submit prior to bidding, run the risk of having the product rejected at time of shop drawing submittal. Extra costs associated with replacing the rejected product shall be the responsibility of Contractor and/or the manufacturer. C. If Contractor chooses to use a manufacturer listed as an equal, it shall be his responsibility to assure that the manufacturer has complied with the requirements in 'A' above. Contractor shall assume all responsibility for physical dimensions, operating characteristics, and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of using the alternate manufacturer. D. Where a model or catalog number is provided, it may not be inclusive of all product requirements. Refer to additional requirements provided on the plans or in the specifications as required. Similarly, there may be additional requirements included in the model or catalog number that are not specifically stated. These requirements shall also be met. 1.18 QUALITY ASSURANCE A. Contractor shall be a company specializing in telecommunication cable and/or accessories with a minimum of five years documented experience in installation of cable and/or accessories similar to those specified below. 1.19 WARRANTY AND SERVICES A. The entire telecommunications system including all sub-systems shall be guaranteed against defect in materials and installation for a minimum of one year. Any malfunctions which occur within the guarantee period shall be promptly corrected without cost to Owner. This guarantee shall not limit or void any manufacturer's express or implied warranties. B. A Manufacturer Product Warranty shall be provided which warrants functionality of all components used in the system for 20 years from the date of registration. The Manufacturers Product Warranty shall warrant the installed horizontal and/or backbone copper, and both the horizontal and the backbone optical fiber portions of the cabling system. C. Continuing Maintenance: The contractor shall furnish an hourly rate with the proposal submittal, which shall be valid for a period of one year from the date of acceptance. This rate will be used when cabling support is required to affect moves, adds, and changes to the system (MACs). MACs performed by an approved Contractor shall be added to the warranty. D. Final Acceptance & System Certification: Completion of the installation, in-progress and final inspections, receipt of the test and as-built documentation, and successful performance of the cabling system for a two week period will constitute acceptance of the system. Upon successful completion of the installation and subsequent inspection, the end user shall be provided with a numbered certificate registering the installation. Rohrbach Associates PC TELECOMMUNICATIONS GENERAL PROVISIONS 27 00 10-9 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.20 CHANGES IN THE WORK A. A Contract Change Order is a written order to Contractor signed by Owner and Contractor, issued after the execution of the Contract, authorizing a change in the Work or an adjustment in the Contract Sum or the Contract Time. The Contract Sum and the Contract Time may be changed only by Contract Change Order. B. Owner, without invalidating the Contract, may order changes in the Work within the general scope of the Contract consisting of additions, deletions or other revisions, with the Contract Sum and the Contract Time being adjusted accordingly. All such changes in the Work shall be authorized by Contract Change Order and shall be performed under the applicable conditions of the Contract Documents. C. The cost or credit to Owner resulting from a change in the Work shall be determined by mutual acceptance of a lump sum properly itemized and supported by sufficient substantial data to permit evaluation. Change Orders shall be submitted with each item listed individually with a material cost and labor unit extension. Overhead and profit, as mutually agreed upon between Owner and Contractor shall be added to material and labor cost figures. D. It shall be the responsibility of Contractor before proceeding with any change to satisfy himself that the change has been properly authorized on behalf of Owner. 1.21 COMPLETION A. Systems, at time of completion, shall be complete, efficiently operating, non-hazardous and ready for normal use by Owner. B. When all the work is complete Contractor shall thoroughly clean all material and equipment installed as a part of this contract and leave all equipment and material in new condition. C. Contractor shall clean up and remove from the site all debris, excess material and equipment left during the progress of this contract at job completion. END OF SECTION 27 00 10 Rohrbach Associates PC TELECOMMUNICATIONS GENERAL PROVISIONS 27 00 10-10 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 27 70 00 NURSE CALL SYSTEM  PART 1 - GENERAL 1.01 RELATED DOCUMENTS A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 27 00 10 – Telecommunications General Provisions are applicable to work required of this section. 1.02 DESCRIPTION OF WORK A. The work included under this specification consists of furnishing all labor, equipment, materials, and supplies and performing all operations necessary to complete the installation of this nurse call system in compliance with the specifications and drawings. Contractor will provide and install all of the required material to form a complete system whether specifically addressed in the technical specifications or not. 1.03 SUBMITTALS A. Submittal data for nurse call cabling and components shall consist of catalog cuts showing technical data necessary to evaluate the materials. 1.04 WORK BY OTHERS A. Unless noted otherwise, the building’s Electrical Contractor will provide field device backboxes if needed, and conduit paths for use by Contractor. 1.05 FIRESTOPPING A. Contractor shall be responsible for firestopping all conduit sleeves and cable tray where required to maintain integrity of fire walls. Contractor shall see architectural drawings for walls that require fire rating. 1.06 ACCEPTABLE NURSE CALL CONTRACTORS A. The contractor shall be one of the following: 1. CEC, Cedar Rapids, Iowa (319) 294-9000, contact Scott Brumwell B. The contractor looking for a bid from the contractors listed above shall contact them as soon as possible to ensure they are aware of the project and have adequate time to prepare a bid. Two weeks should be considered a minimum. PART 2 - PRODUCTS 2.01 NURSE CALL SYSTEMS A. Nurse call systems shall be provided with all applicable accessories as a system. B. Acceptable Manufacturers: 1. Dukane (to match existing) NURSE CALL SYSTEM Rohrbach Associates PC 27 70 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Additional Nurse call System Requirements: 1. The Nurse Call Contractor and installers shall both be certified to act as a Security System Contractor and Installer in the State of Iowa in accordance with the alarm system contractor certification program. PART 3 - EXECUTION 3.01 INSTALLATION A. Install nurse call systems cables, equipment, and auxiliary materials as indicated in accordance with manufacturer's written instructions, and recognized industry practices. 1. Contractor shall use hook and loop type fasteners on all nurse call cable. Tie wraps shall not be used. 2. Contractor shall use provided raceways or Contractor install J-hooks for all cabling. No fastening cabling to conduits, piping, equipment, or anything other than Contractor installed J-hooks. 3. All nurse call cabling shall be homerunned, no splicing. B. Identify all nurse call cables as to field location. 1. Provide manufacturer’s standard vinyl-cloth self-adhesive cable/conductor markers of wrap-around type; either pre-numbered plastic coated type, or write-on type with clear plastic self-adhesive cover flap; numbered to show cable identification. Install within 6" of cable end. C. After completion, all cables shall be thoroughly tested. 1. Contractor shall provide all instruments for testing the cables. 2. Contractor shall demonstrate in the presence of Owner's representative that the nurse call system is complete and operational. 3. Contractor shall complete and submit the Certificate of System Demonstration. D. After completion, comprehensive As-Builts will be created and provided to Owner within 3 days. 1. Two hard copies shall be provided to Owner detailing the entire nurse call system after installation. Each field position shall be labeled and cross referenced to the appropriate head end position for ease of troubleshooting. END OF SECTION 27 70 00 NURSE CALL SYSTEM Rohrbach Associates PC 27 70 00-2 DIVISION 28 ELECTRONIC SAFETY AND SECURITY Blank Page Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 28 00 10 ELECTRONIC SAFETY AND SECURITY GENERAL PROVISIONS PART 1 - GENERAL 1.01 GENERAL A. Refer to Division 00 - Procurement and Contracting Requirements and Division 01 - General Requirements, which all apply to work under this section. 1.02 DESCRIPTION OF WORK A. This section applies to all work under this division. This shall include, but not necessarily be limited to, the following: 1. Furnish, install, and terminate all system equipment and cabling as applicable and per drawings. 2. Furnish and install any cabinets, racks and cable management as required and as indicated. 3. Furnish any other material required to form a complete and operational system. 4. Provide As-Built drawings per Division 0 and/or Division 1 specification. 5. Provide Owner training and testing documentation. 6. All elements of the construction shall be performed by workmen skilled in the particular craft involved, and regularly employed in that particular craft. 7. All work shall be performed in a neat, workmanlike manner in keeping with the highest standards of the craft. 1.03 CODES AND STANDARDS A. All work shall be done in accordance with the applicable portion of the following codes and standards: 1. National Electrical Code 2. Local Electrical Code 3. National Fire Protection Association 4. National Electrical Manufacturers Association 5. Standards of Institute of Electrical and Electronic Engineers 6. International Building Code as applicable 7. Occupational Safety and Health Act 8. Iowa Administrative Codes 9. TIA/EIA-526-7 Measurement of Optical Power Loss of Installed Single-Mode Fiber Cable Plant 10. TIA/EIA-526-14 Optical Power Loss Measurements of Installed Multimode Fiber Cable Plant 11. TIA/EIA-568-B.1 Commercial Building Telecommunications Cabling Standard Part 1: General Requirements 12. TIA/EIA-568-B.2 Commercial Building Telecommunications Cabling Standard Part 2: Balanced Twisted-Pair Cabling Components 13. TIA/EIA-568-B.3 Optical Fiber Cabling Components Standard 14. TIA/EIA-569 Commercial Building Standard for Telecommunications Pathways and Spaces 15. TIA/EIA-570 Residential Telecommunications Wiring Standard 16. TIA/EIA-598 Optical Fiber Cable Color Coding 17. TIA/EIA-606 The Administration Standard for the Telecommunications Infrastructure of Commercial Buildings Rohrbach Associates PC ELECTRONIC SAFETY AND SECURITY GENERAL PROVISIONS 28 00 10-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 18. TIA/EIA-607 Commercial Building Grounding and Bonding Requirements for Telecommunications 19. TIA/EIA-758 Customer-Owned Outside Plant Telecommunications Cabling Standard 20. BICSI - TDMM, Building Industries Consulting Services International, Telecommunications Distribution Methods Manual (TDMM) 21. National Fire Protection Agency (NFPA - 70), National Electrical Code (NEC) B. All Contractors shall familiarize themselves with all codes and standards applicable to their work. No extra compensation will be allowed for corrections or changes in the work required due to failure to comply with the applicable codes and standards. Where two or more codes or standards are in conflict, that requiring the highest order of workmanship shall take precedence, but such questions shall be referred to Engineer for final decision. 1.04 REQUIREMENTS & FEES OF REGULATORY AGENCIES A. Contractor shall comply with the rules and regulations of the local serving utility companies and shall check with each utility company providing service to this project and determine or verify their requirements regarding incoming services. B. Secure and pay for all permits, licenses, fees and inspections. 1.05 FIRE ALARM DRAWINGS A. Drawings for the fire alarm work are in part diagrammatic, and are intended to convey the scope of the work and to indicate in general the location of equipment. B. Contractor shall layout his own work and shall be responsible for determining the exact quantities and locations for equipment. C. Contractor shall take own field measurements for verifying locations and dimensions; scaling of the drawings will not be sufficient for laying out the work. D. Because of the scale of the drawings, certain basic items for a complete installation are not shown, but where such items are required by code or where they are required for proper installation and operation of the work, such items shall be furnished and installed. 1.06 ACTIVE SERVICES A. Contractor shall be responsible for verifying exact locations of all existing services prior to beginning work in that area. B. When active services are encountered which require relocation, Contractor shall make request to authorities with jurisdiction for determination of procedures. C. Where existing services are to be abandoned, they shall be terminated in conformance with requirements of the authorities having jurisdiction. 1.07 SITE INSPECTION A. Contractor shall inspect the site prior to submitting bid for work to become familiar with the conditions of the site which will affect the work and shall verify points of connection with utilities and/or existing system wiring. B. Extra payment will not be allowed for changes in the work required because of Contractor's failure to make this inspection. Rohrbach Associates PC ELECTRONIC SAFETY AND SECURITY GENERAL PROVISIONS 28 001 0-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.08 COORDINATION AND COOPERATION A. It shall be the Contractor's responsibility to schedule and coordinate work with the schedule of the General Contractor so as to progress the work expeditiously, and to avoid unnecessary delays. B. Contractor shall fully examine the drawings and specifications for other trades and shall coordinate the installation of his work with the work of the other contractors. Contractor shall consult and cooperate with the other contractors for determining space requirements and for determining that adequate clearance is allowed with respect to his equipment, other equipment and the building. The Architect reserves the right to determine space priority of the contractors in the event of interference between piping, conduit, ducts and equipment of the various contractors. C. Conflicts between the drawings and the specifications, or between the requirements set forth for the various divisions shall be called to the attention of the Architect. If clarification is not asked for prior to the taking of bids, it will be assumed that none is required and that the Contractor is in agreement with the drawings and specifications as issued. If clarification is required after the contract is awarded, such clarification will be made by the Architect and the decision will be final. D. Special care shall be taken for protection for all equipment. All equipment and material shall be completely protected from weather elements, painting, plaster, etc., until the project is substantially completed. Damage from rust, paint, scratches, etc., shall be repaired as required to restore equipment to original condition. E. Protection of all equipment during the painting of the building shall be the responsibility of the Painting Contractor, but this shall not relieve the Contractor of the responsibility for checking to assure that adequate protection is being provided. F. Where the final installation or connection of equipment in the building requires the Contractor to work in areas previously finished by the Owner, the Contractor shall be responsible that such areas are protected and are not marred, soiled or otherwise damaged during the course of such work. Contractor shall be responsible for patching and refinishing of such areas which may be damaged in this respect. G. Where two or more specified items/systems in the specifications and/or the drawings are in conflict, that requiring the highest order of workmanship and the most financially expensive products shall take precedence. Such questions shall be referred to the Engineer for final decision. 1.09 MATERIALS AND EQUIPMENT A. All materials and equipment shall be the standard product of a reputable manufacturer regularly engaged in the manufacture of the specified item unless authorized in writing by Architect/Engineer. Where more than one unit is required of the same items, they shall be furnished by the same manufacturer except where specified otherwise. B. All material and equipment shall be installed in strict accordance with the manufacturer's recommendations. C. The equipment specifications cannot deal individually with any minute items such as parts, controls, devices, etc., which may be required to produce the equipment performance and function as specified, or as required to meet the equipment guarantees. Such items when required shall be furnished as part of the equipment, whether or not specifically called for. 1.10 SHOP DRAWINGS A. Contractor shall furnish, to the Architect, complete sets of shop drawings and other submittal data. Contractor shall review and sign shop drawings before submittal. Rohrbach Associates PC ELECTRONIC SAFETY AND SECURITY GENERAL PROVISIONS 28 001 0-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 B. Shop drawings shall be bound into sets and cover related items for a complete system as much as practical and shall be identified with symbols or "plan marks" used on drawings. Incomplete, piecemeal or unbound submittals will be rejected. C. The Engineer will review shop drawings solely to assist contractors in correctly interpreting the plans and specifications. D. Contract requirements cannot be changed by shop drawings which differ from contract drawings and specifications. E. Submittals required by the various sections of the Project Manual include, but are not necessarily limited to those identified in the submittal schedule below. F. After award of contract, the contractor shall provide a completed submittal schedule including dates that the submittals will be to the Architect for review. G. Submit required information on the following items: CERTIFICATE SPECEQUIPMENT DETAIL PRODSAMPLESINSTALL O & M OTHER OF SYSTEM SECTION DWGSDATAMETHODSMANUAL (SEE DEMON- NOTES) STRATION 28 00 10 Manufacturer Certification 28 31 00 Fire Alarm System X X X X Notes: 1. Contractor shall submit Manufacturer Certification for this system under Division 28 00 10. See Approved Contractors paragraph for details. 1.11 OPERATION AND MAINTENANCE MANUALS A. Operation and maintenance manuals shall be submitted to the Architect in duplicate upon completion of the job. Manuals shall be bound in a three ring hard-backed binder. Front cover and spine of each binder shall have the following lettering done: OPERATION AND MAINTENANCE MANUAL FOR TELECOMMUNICATIONS SYSTEMS (PROJECT NAME) (LOCATION) (DATE) SUBMITTED BY (NAME, ADDRESS AND PHONE NUMBER OF CONTRACTOR) B. Provide a master index at the beginning of manual showing items included. Each section shall contain the following information for equipment furnished under this contract: 1. Equipment and system warranties and guarantees. 2. Installation instructions. 3. Operating instructions. 4. Maintenance instructions. Rohrbach Associates PC ELECTRONIC SAFETY AND SECURITY GENERAL PROVISIONS 28 001 0-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 5. Spare parts identification and ordering list. 6. Local service organization, address, contact and phone number. 7. Shop drawings with reviewed stamp of Architect/Engineer and Contractor shall be included, if applicable, along with the items listed above. 1.12 TESTS AND DEMONSTRATIONS A. All systems shall be tested by the Contractor and placed in proper working order prior to demonstrating systems to Owner. 1.13 TRAINING AND DEMONSTRATIONS A. Prior to acceptance of the telecommunications installation, the Contractor shall provide to the Owner, or his designated representatives, all comprehensive training on essential features and functions of all systems installed, and shall instruct the Owner in the proper operation and maintenance of such systems. 1. Provide adequate notice to the Owner as to when instruction will be conducted so appropriate personnel can be present. 2. Prepare the instruction format for a minimum of four Owner Representatives. B. Equipment training: 1. Manufacturer's representatives shall provide instruction on each major piece of equipment. The Contractor shall provide instruction on all other equipment. 2. Training sessions shall use the printed installation, operation and maintenance instruction materials included in the O&M manuals and emphasize preventative maintenance and safe operating procedures. 3. Training shall be performed by qualified factory trained technicians. 4. The Contractor shall attend all sessions performed by the manufacturer's representative and shall add to each session any special information relating to the details of installation of the equipment as it might impact the operation and maintenance. 5. Equipment training shall occur as soon as possible after start up of the equipment and shall include hands-on operation. Training shall be provided for equipment listed in the table below. C. System training: 1. Training sessions shall include hands-on demonstrations of system wide start-up, operation in all possible modes, shut-down and emergency procedures. D. The following are minimum requirements for Owner instruction: SectionDescriptionHrs. on SiteHrs. off SitePresented ByOthers PresentRemarks 28 31 00 Fire Alarm System 4 0 Manufacturer’s Contractor 1 Representative Remarks: 1. Perform complete system test at time of instruction. E. The Contractor shall submit a certificate, signed by the Owner stating the date, time and persons instructed and that the instruction has been completed to the Owner's satisfaction. An example of a certificate form is as follows: Rohrbach Associates PC ELECTRONIC SAFETY AND SECURITY GENERAL PROVISIONS 28 001 0-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 CERTIFICATE OF SYSTEM DEMONSTRATION This document is to certify that the contractor has demonstrated the hereafter listed systems to the Owner's representatives in accordance with the Contract documents and that the instruction has been completed to the Owner's satisfaction. A. Project: B. System(s): C. Contractor's representatives giving instruction and demonstration: Contractor: _____________________________ NAMES DATE HOURS D. Owner's representatives receiving instruction: Owner: NAMES DATE HOURS Acknowledgement of demonstration: E. Contractor's Representative: signature date Owner's Representative: signature date Rohrbach Associates PC ELECTRONIC SAFETY AND SECURITY GENERAL PROVISIONS 28 001 0-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.14 PERMITS, FEES, ETC. A. Secure all required permits and pay for all inspections required in connection with the telecommunication systems work. Contractor shall post all bonds and obtain all licenses required by the State, City, County, and Federal Agencies. 1.15 SUBSTITUTIONS A. To obtain approval to use unspecified equipment, Bidding Contractors (not equipment supplier, manufacturers, etc.) shall submit written requests to the Engineer at least 10 days prior to bid due date. Requests shall clearly describe the equipment for which approval is being requested. Include all data necessary to demonstrate that equipment's capacities, features and performance are equivalent to include a cost comparison between specified equipment and equipment for which approval is being requested. If the equipment is acceptable, the Engineer will approve it in an addenda. The Architect/Engineer will, under no circumstances, be required to prove that an item proposed for substitution is or is not of equal quality to the specified item. B. Where substitutions are approved, Contractor assumes all responsibility for physical dimensions and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of the substitution. 1.16 APPROVED CONTRACTORS A. The Contractor shall be a manufacturer certified installer and service provider for the product submitted and installed. A copy of the Contractor’s manufacturer certification must be submitted under this specification section for the Access Control Contractor and the Video Surveillance Contractor if applicable to the project. The Contractor is responsible for workmanship and installation practices in accordance with the manufacturer requirements and must be authorized to provide a Manufacturer's Product Warranty with his installation. B. The Contractor pulling the cabling (if different from the prime system Contractor) shall meet the BICSI or IBEW/NECA requirements found in the Division 27 General Provisions. C. Contractor shall be located within 125 miles of the construction site to establish a potential two hour response time for ongoing customer needs after construction completion. 1.17 ACCEPTABLE MANUFACTURERS A. In most cases, equipment specifications are based on a specific manufacturer's type, style, dimensional data, catalog number, etc. Listed with the base specification, either in the manual or on the plan schedules, are acceptable manufacturers approved to bid products of equal quality. These manufacturers are encouraged to submit to the Engineer at least 8 days prior to the bid due date drawings and catalog numbers of products to be bid as equals. B. Manufacturers who do not submit prior to bidding, run the risk of having the product rejected at time of shop drawing submittal. Extra costs associated with replacing the rejected product shall be the responsibility of the Contractor and/or the manufacturer. C. If the Contractor chooses to use a manufacturer listed as an equal, it shall be his responsibility to assure that the manufacturer has complied with the requirements in 'A' above. Contractor shall assume all responsibility for physical dimensions, operating characteristics, and all other resulting changes. This responsibility extends to cover all extra work necessitated by other trades as a result of using the alternate manufacturer. Rohrbach Associates PC ELECTRONIC SAFETY AND SECURITY GENERAL PROVISIONS 28 001 0-7 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 D. Where a model or catalog number is provided, it may not be inclusive of all product requirements. Refer to additional requirements provided on the plans or in the specifications as required. Similarly, there may be additional requirements included in the model or catalog number that are not specifically stated. These requirements shall also be met. 1.18 QUALITY ASSURANCE A. The Contractor shall be a company specializing in telecommunication cable and/or accessories with a minimum of five years documented experience in installation of cable and/or accessories similar to those specified below. 1.19 WARRANTY AND SERVICES A. The entire fire alarm system including all sub-systems shall be guaranteed against defect in materials and installation for a minimum of one year. Any malfunctions which occur within the guarantee period shall be promptly corrected without cost to the Owner. This guarantee shall not limit or void any manufacturer's express or implied warranties. B. A Manufacturer Product Warranty shall be provided which warrants functionality of all components used in the system for 20 years from the date of registration. The Manufacturers Product Warranty shall warrant the installed horizontal and/or backbone copper, and both the horizontal and the backbone optical fiber portions of the cabling system. C. Continuing Maintenance: The contractor shall furnish an hourly rate with the proposal submittal, which shall be valid for a period of one year from the date of acceptance. This rate will be used when cabling support is required to affect moves, adds, and changes to the system (MACs). MACs performed by an approved Contractor shall be added to the warranty. D. Final Acceptance & System Certification: Completion of the installation, in-progress and final inspections, receipt of the test and as-built documentation, and successful performance of the cabling system for a two week period will constitute acceptance of the system. Upon successful completion of the installation and subsequent inspection, the end user shall be provided with a numbered certificate registering the installation. 1.20 CHANGES IN THE WORK A. A Contract Change Order is a written order to the Contractor signed by the Owner and Contractor, issued after the execution of the Contract, authorizing a change in the Work or an adjustment in the Contract Sum or the Contract Time. The Contract Sum and the Contract Time may be changed only by Contract Change Order. B. The Owner, without invalidating the Contract, may order changes in the Work within the general scope of the Contract consisting of additions, deletions or other revisions, with the Contract Sum and the Contract Time being adjusted accordingly. All such changes in the Work shall be authorized by Contract Change Order and shall be performed under the applicable conditions of the Contract Documents. C. The cost or credit to the Owner resulting from a change in the Work shall be determined by mutual acceptance of a lump sum properly itemized and supported by sufficient substantial data to permit evaluation. Change Orders shall be submitted with each item listed individually with a material cost and labor unit extension. Overhead and profit, as mutually agreed upon between Owner and Contractor shall be added to material and labor cost figures. D. It shall be the responsibility of the Contractor before proceeding with any change to satisfy himself that the change has been properly authorized on behalf of the Owner. Rohrbach Associates PC ELECTRONIC SAFETY AND SECURITY GENERAL PROVISIONS 28 001 0-8 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.21 COMPLETION A. Systems, at time of completion, shall be complete, efficiently operating, non-hazardous and ready for normal use by the Owner. B. When all the work is complete the Contractor shall thoroughly clean all material and equipment installed as a part of this contract and leave all equipment and material in new condition. C. The Contractor shall clean up and remove from the site all debris, excess material and equipment left during the progress of this contract at job completion. END OF SECTION 28 00 10 Rohrbach Associates PC ELECTRONIC SAFETY AND SECURITY GENERAL PROVISIONS 28 001 0-9 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC ELECTRONIC SAFETY AND SECURITY GENERAL PROVISIONS 28 001 0-10 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 SECTION 28 31 00 FIRE ALARM AND DETECTION SYSTEM PART 1 - GENERAL 1.01 RELATED DOCUMENTS A. The requirements of Division 00 - Procurement and Contracting Requirements, Division 01 - General Requirements and Section 28 00 10 – Electronic Safety and Security General Provisions are applicable to work required of this section. 1.02 QUALITY ASSURANCE A. The system installation and wiring shall comply with applicable provisions of the current issue of NFPA-72 NFPA-80E, NFPA-90A, Life Safety Code NFPA 101, Iowa State Building Code, Iowa Administrative Code, Americans with Disabilities Act, and codes and regulations of local authorities having jurisdiction. B. NEC Compliance: Comply with NEC as applicable to construction and installation of fire alarm and detection system components and accessories. C. UL Compliance and Labeling: Provide fire alarm and detection system components which are UL-listed and labeled. D. FM Compliance: Provide fire alarm and detection systems and accessories which are FM-approved. 1.03 SUBMITTALS A. Submittal data for the fire alarm equipment shall consist of shop drawings showing line diagrams, full size drawings with device locations and addresses, quantities of equipment, catalog cuts showing technical data necessary to evaluate the equipment and other descriptive data necessary to describe fully the equipment proposed. Submittals shall show approval from Engineer. B. In no instance shall the contract drawings be reproduced for shop drawing submittals. C. Contractor is responsible for any fees associated with the review and approval of the fire alarm drawings and product data by the State Fire Marshal’s (SFM’s) office. Contractor is also responsible for completion of the required fire alarm system submittal form and submittal of the final fire alarm shop drawings to the SFM. This form is available from the State at the following website: http://www.dps.state.ia.us/fm/building/forms.shtml. 1.04 RECORD DRAWING REQUIREMENTS A. Record drawings shall be provided prior to the time of scheduling of the final inspection. They shall include the location of the overcurrent protection that feeds any fire alarm related equipment and shall be clearly marked on the drawings. Include changes made during system testing and acceptance. 1. The following should be included: a. Alarm initiation devices with addresses. b. Alarm signal devices with module locations/addresses and circuit numbers. c. Door holders and smoke dampers with module location and addressed. d. Air handling units with module and relay locations and addresses. e. Junction pull boxes. f. Layout of conduit with circuit identification. g. 120 VAC power sources for control panels, door holders, and fire/smoke dampers. h. Location of all end of line resistors. A@ i. Calculations for voltage drop on circuits, battery, and audio amplifier sizing. Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-1 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.05 SYSTEM OPERATION A. Control of System: By the Fire Alarm Control Panel. B. System Supervision: Automatically detect and report open circuits, shorts, and grounds of wiring for initiating device, signaling line, and notification-appliance circuits. C. Priority of Signals: Automatic alarm response functions resulting from an alarm signal from one zone or device are not altered by subsequent alarm, supervisory, or trouble signals. An alarm signal is the highest priority. Supervisory and trouble signals have second- and third-level priority. Higher-priority signals take precedence over signals of lower priority, even when the lower-priority condition occurs first. Annunciate and display all alarm, supervisory, and trouble signals regardless of priority or order received. D. Noninterference: A signal on one zone shall not prevent the receipt of signals from other zones. E. System Reset: All zones are manually resettable from the Fire Alarm Control Panel after initiating devices are restored to normal. Equipment that has been by-passed in software shall not change state of condition during a "reset". 1. Fire Alarm Control Panel shall be reprogrammed so that it can be reset only when a security level access level of 3 or greater is used. F. Transmission to Remote Alarm Receiving Station: Automatically route alarm, supervisory, and trouble signals to a remote alarm station by means of a digital alarm communicator transmitter and telephone lines. G. System Alarm Capability during Circuit Fault Conditions: System wiring and circuit arrangement prevent alarm capability reduction when a single ground or open circuit occurs in an initiating device circuit, signal line circuit, or notification-appliance circuit. H. Loss of primary power at the Fire Alarm Control Panel initiates a trouble signal at the Fire Alarm Control Panel and the annunciator. An emergency power light is illuminated at both locations when the system is operating on the secondary power supply. I. Basic Alarm Performance Requirements: Unless otherwise indicated, operation of a manual station, automatic alarm operation of a smoke or flame or heat detector, or operation of a sprinkler flow device initiates the following: 1. Notification-appliance operation. 2. Identification at the Fire Alarm Control Panel and the remote annunciator of the device originating the alarm. 3. Transmission of an alarm signal to the remote alarm receiving station. 4. Release of fire and smoke doors held open. 5. Release of fire and smoke doors hold open if a detector adjacent to the door is in alarm. 6. Recall of elevators if the alarm is initiated by a detector located in an associated machine room, hoistway, or elevator lobby. 7. Shutdown of fans and other air-handling equipment serving the fire zone where alarm was initiated. 8. Closing of smoke dampers in air ducts of system serving the fire zone where alarm was initiated. 9. Recording of the event in the system memory. J. Alarm Silencing, System Reset and Indication: Controlled by switches in the Fire Alarm Control Panel and the remote annunciator. 1. Silencing-switch operation halts alarm operation of notification appliances and activates an "alarm silence" light. Display of identity of the alarm zone or device is retained. Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-2 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 2. Subsequent alarm signals from other devices or fire zones reactivate notification appliances until silencing switch is operated again. 3. When alarm-initiating devices return to normal and system reset switch is operated, notification appliances operate again until alarm silence switch is reset. K. Smoke detection for zones or detectors with alarm verification initiates the following: 1. Audible and visible indication of an "alarm verification" signal at the Fire Alarm Control Panel. 2. Activation of a listed and approved "alarm verification" sequence Fire Alarm Control Panel " and the detector 3. General alarm if the alarm is verified. 4. Cancellation of the Fire Alarm Control Panel indication and system reset if the alarm is not verified. L. Remote Detector Sensitivity Adjustment: Manipulation of controls at the Fire Alarm Control Panel causes the selection of specific addressable smoke detectors for adjustment, display of their current status and sensitivity settings, and control of changes in those settings. Same controls can be used to program repetitive, scheduled, automated changes in sensitivity of specific detectors. Sensitivity adjustments and sensitivity-adjustment schedule changes are recorded in system memory and are printed out by the system printer. M. Removal of an alarm-initiating device or a notification appliance initiates the following: 1. A "trouble" signal indication at the Fire Alarm Control Panel and the annunciator for the device or zone involved. 2. Transmission of trouble signal to remote alarm receiving station. N. Fire Alarm Control Panel Alphanumeric Display: Plain-English-language descriptions of alarm, supervisory, and trouble events; and addresses and locations of alarm-initiating or supervisory devices originating the report. Display monitoring actions, system and component status, system commands, programming information, and data from the system's historical memory. 1. The upper line of the display shall indicate the zone in alarm according to the zone schedule on drawings. 2. The lower line of the display shall indicate the address of the device in alarm. O. LED Lights: 1. Only fire alarm zone lights and "device type" lights shall annunciate with a red LED. Device type, address and exact location shall annunciate on the digital readout. 2. Any by-pass, disable, or trouble condition shall annunciate with an amber LED, a trouble sounder and annunciate on the digital readout. A "trouble pending" control module shall be included. 1.06 ACTIVE SYSTEMS A. Existing Fire Alarm Equipment: Existing system equipment shall remain and be removed as scheduled as construction progresses. B. Equipment Removal: 1. Package operational fire alarm and detection equipment that has been removed and not re- used under new work and deliver to Owner. Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-3 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 1.07 EXTRA MATERIALS A. Furnish extra materials described below that match products installed and that are packaged with protective covering for storage and identified with labels describing contents. 1. Lamps for Strobe Units: Quantity equal to 10 percent of amount installed, but not less than one unit. 2. Smoke Detectors and Heat Detectors: Quantity equal to 5 percent of amount of each type installed, but not less than one unit of each type. 3. Detector Bases: Quantity equal to 5 percent of amount of each type installed, but not less than one unit of each type. 4. Keys and Tools: Five (5) extra sets for access to be locked and tamperproofed components. 1.08 WARRANTY A. General Warranty: The special warranty specified in this Article shall not deprive Owner of other rights Owner may have under other provisions of the Contract Documents and shall be in addition to, and run concurrent with, other warranties made by Contractor under requirements of the Contract Documents. B. Special Warranty: A written warranty, signed by Contractor and manufacturer, agreeing to replace components that do not meet requirements or that fall within the specified warranty period. 1. Warranty Period: Two years from date of Final Acceptance. Full warranty applies throughout the warranty period. PART 2 - PRODUCTS 2.01 ACCEPTABLE MANUFACTURERS A. Manufacturer: Subject to compliance with requirements, provide fire alarm and detection systems of one of the following: 1. Simplex: Tyco/Grinnell (to match existing) 2. The equipment supplier shall provide the services of a factory trained representative. They shall supervise the system installation and final connections to the equipment and provide testing to assure that the system is in proper operating condition. 2.02 FIRE ALARM AND DETECTION SYSTEMS A. General: Provide fire alarm and detection system products of types, sizes, and capacities indicated, which comply with manufacturer's standard design, materials, components; construct in accordance with published product information, and as required for complete installation. Provide fire alarm and detection systems for applications indicated, with the sequence of operations, components and function features indicated. B. Materials and Equipment: 1. Wiring System Materials: Provide basic wiring materials which comply with 26 0010 – Electrical General Provisions, 26 0553 – Raceway and Boxes for Electrical Systems, and 26 0519 - Low-Voltage Electrical Power Conductors and Cables; types to be selected by Installer. a. Junction and Pull Boxes: 1) Junction and pull boxes shall be clearly marked. This shall be done by painting the covers red, and properly labeling them. 2) All junction and pull boxes located at or above 8'0" from the floor shall be a minimum size of 4-11/16". 3) No box extensions shall be permitted on new work. 4) All junction boxes shall be readily accessible. 5) No splicing in device mounting boxes. Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-4 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 C. Manufacturer's Equipment: Provide manufacturer's standard construction equipment for material noted below: 1. Central Fire Alarm Control Panel. Existing a.Simplex 4020 networked system with head end graphic command system. All devices to be served from one (1) panel. 2. Manual Pull Stations a. Description: Fabricated of metal, and finished in red with molded, raised-letter operating instructions of contrasting color. 1) Double-action mechanism requires two actions, such as a push and a pull, to initiate an alarm. 2) Station Reset: Key or wrench operated; double pole, double throw; switch rated for the voltage and current at which it operates. 3) Integral Addressable Module: Arranged to communicate manual-station status (normal, alarm, or trouble) to the Fire Alarm Control Panel. 4) When surface-mounting pull stations, fire alarm equipment provider shall provide back boxes to match pull stations. 3. Smoke Detectors a. General: Include the following features: 1) Operating Voltage: 24-V dc, nominal. 2) Self-Restoring: Detectors do not require resetting or readjustment after actuation to restore them to normal operation. 3) Plug-in Arrangement: Detector and associated electronic components are mounted in a module that connects in a tamper-resistant manner to a fixed base with a twist-locking plug connection. Terminals in the fixed base accept building wiring. 4) Sensitivity: Can be tested and adjusted in-place after installation. 5) Integral Addressable Module: Arranged to communicate detector status (normal, alarm, or trouble) to the Fire Alarm Control Panel. 6) Remote Controllability: Unless otherwise indicated, detectors are analog- addressable type, individually monitored at the Fire Alarm Control Panel for calibration, sensitivity, and alarm condition, and individually adjustable for sensitivity from the Fire Alarm Control Panel. b. Photoelectric Smoke Detectors: Include the following features: 1) Sensor: LED or infrared light source with matching silicon-cell receiver. 2) Detector Sensitivity: Between 2.5 and 3.5 percent/foot smoke obscuration when tested according to UL 268A. 3) Magnetically actuated test switch. 4) Integral Thermal Detector: Fixed-temperature type with 135 deg F setting. c. Duct Smoke Detector: Photoelectric type. 1) Sampling Tube: Design and dimensions as recommended by the manufacturer for the specific duct size, air velocity, and installation conditions where applied. 2) Relay Fan Shutdown: Rated to interrupt fan motor-control circuit. 4. Other Detectors a. Heat Detector, Combination Type: Actuated by either a fixed temperature or rate of rise of temperature. 1) Analog temperature measuring device with setpoint (rating) set by Fire Alarm Control Panel. 2) Mounting: Plug-in base, interchangeable with smoke detector bases, where available. 3) Integral Addressable Module: Arranged to communicate detector status (normal, alarm, or trouble) to the Fire Alarm Control Panel. Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-5 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 5. Notification Appliances a. Description: Equip for mounting as indicated and have screw terminals for system connections. 1) Combination Devices: Factory-integrated audible and visible devices in a single-mounting assembly. b. Visible Alarm Devices: Xenon strobe lights listed under UL 1971 with clear or nominal white polycarbonate lens. Mount lens on an aluminum faceplate. The word "FIRE" is engraved in minimum 1-inch- high letters on the lens. 1) Rated Light Output: 15/75 candela minimum per UL 1971 for ADA use unless otherwise indicated on drawing or required to meet NFPA 72 criteria. 2) Strobe Leads: Factory connected to screw terminals. 3) Synchronized operation. c. Horns: 1) Devices shall match existing 2) Mounting: a) Wall: Surface with red housing. 6. Magnetic Door Holders a. Description: Equipment shall be provided as part of the door hardware equipment and connected by Contractor. 7. Addressable Interface Devices a. Monitor Module: Microelectronic module listed for use in providing a multiplex system address for listed fire and sprinkler alarm-initiating devices with normally open contacts; allows individual monitoring of non-addressable points. b. Control Module: Microelectronic module listed for use in providing a multiplex system address to relays for system control functions. 1) Relay: 24 VDC coil with red LED when in the "alarm" state; contacts rated 10A, 115 VAC, minimum; suitable for control function required. 8. Digital Alarm Communicator Transmitter a. Exists in existing headend equipment. PART 3 - EXECUTION 3.01 GENERAL A. Contractor/Installer shall meet with Owner prior to performing any work on existing/new system(s). Meeting shall determine existing building system functions and approach Contractor/Installer will take to remove the existing system. And, determine Contractor’s/Installer’s plan to install new system which includes raceway runs, typical wiring practices, and device and equipment installation, also to provide Contractor/Installer with Owner’s expectations. B. The locations and spacing of alarm initiating devices and strobes indicated on the drawings are approximate. The equipment supplier shall verify device requirements and spacing and shall add devices as required to satisfy governing authorities. It shall be the responsibility of the equipment supplier or his representative to determine the type of detector required by local authorities for each type of installation. C. Install the fire alarm system in accordance with approved manufacturer's wiring diagrams. Furnish all conduit, wiring, outlet boxes, junction boxes, cabinets, and similar devices necessary for a complete installation. Boxes shall be installed in accessible spaces without requiring the removal of light fixtures or any other equipment. D. Coordinate system programming with the authority having jurisdiction. E. Provide 120 volt power to annunciator panels and remote signal circuit power supplies. Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-6 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 F. Coordinate the installation of equipment and devices that pertain to the work of other trades with the appropriate contractors. 3.02 DEVICE INSTALLATION A. Provide devices as indicated on drawings and as required to perform specified functions. B. Initiating Devices: 1. Smoke Detectors: a. Cover all smoke detection devices immediately after installation to maintain cleanliness. b. Install within five feet of each door held open by the fire alarm system. c. Where adjacent to an air shaft, supply diffuser or return grille, install smoke detector 36 inches minimum from the edge of the diffuser or grille. d. Provide a smoke detector within 10 feet of each remote power supply panel. 2. Duct Detectors: a. Provide duct type smoke detectors in the return ductwork of all air handling equipment with a flow rate of 2000 CFM or higher. b. Provide duct type smoke detectors in the return ductwork of all air handling equipment which has a flow rate of 15,000 CFM or higher and which serves more than one floor, install at each story prior to the connection to a common return and prior to recirculation or fresh air inlet connection. c. Install duct detectors in accordance with NFPA 90A. d. Provide a remote alarm LED indicator for each duct smoke detector which is not readily visible or which is located above a ceiling or on a roof. Mount in an easily accessible and readily visible location. Label with the name of the unit served by the detector. Indicate whether the detector is installed in the supply or return ductwork. e. Provide a labeled test switch with LED indicator for each duct smoke detector. Install switch at a height between 48 inches and 72 inches above finished floor. 3. Provide heat detectors in areas where smoke detectors would be subject to false alarm. 4. Program address for each device as directed by Owner or stated elsewhere in specification. 5. Program device output text by address and geographic location. 6. Provide an addressable interface module for each non-addressable device. 7. Provide an addressable interface module for each non-addressable initiating device. C. Signaling Devices: 1. Where plans indicate a signaling device installed adjacent to a manual station, install the signaling device on the wall directly above the manual station. 2. Signaling devices shall be completely deactivated by pressing "signal silence". 3. Audibles shall be placed so that they can be heard a minimum of 15 decibels above the ambient decibel level in all locations (refer to NFPA 72G and ISBC 17.705(12)). D. Control Devices: 1. All devices controlled by the Fire Alarm Control Panel (i.e. dampers, doors, elevators, etc.) shall be operated by the use of "control modules" and not by relay type device on detector bases. No auxiliary equipment shall be directly connected to LMX control modules. Control modules shall activate a 24VDC relay with LED when in the "alarm". 2. Elevators: Verify recall requirements with local codes, authorities, and installers prior to system programming. Provide control modules and relays as required. 3. Provide a control module and relay for each door or group of doors to be held open. 4. Provide control modules and relays as required to implement the required control sequences. 5. Provide control modules and relays for remote indication of alarm and trouble conditions. Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-7 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 3.03 WIRING INSTALLATION A. Wiring Method: Install wiring in metal raceway according to Division 26, Section 26 0533 - Raceways and Boxes for Electrical Systems. Conceal raceway except in unfinished spaces and as indicated. B. Wiring within Enclosures: Separate power-limited and non-power-limited conductors as recommended by the manufacturer. Install conductors parallel with or at right angles to sides and back of the enclosure. Bundle, lace, and train conductors to terminal points with no excess. Connect conductors that are terminated, spliced, or interrupted in any enclosure associated with the fire alarm system to terminal blocks. Mark each terminal according to the system's wiring diagrams. Make all connections with approved crimp-on terminal spade lugs, pressure-type terminal blocks, or plug connectors. Do not install spare conductors in conduits or junction boxes. C. Cable Taps: All cables in the fire alarm control panel, junction boxes, and pull boxes shall be clearly marked in English (i.e. SLC 1, 3rd Floor Speakers, etc.). Label all junction box covers to indicate circuits and/or devices enclosed. Label inside cover of all junction boxes in finished areas. Label outside cover of all junction boxes in unfinished/concealed areas. D. Color-Coding: Color-code fire alarm conductors differently from the normal building power wiring. Use one color-code for alarm circuit wiring and a different color-code for supervisory circuits. Color-code audible alarm-indicating circuits differently from alarm-initiating circuits. Use different colors for visible alarm-indicating devices. Paint fire alarm system junction boxes and covers red and provide circuit labels on inside of cover. E. Wiring to Remote Alarm Transmitting Device: 1-inch conduit between the Fire Alarm Control Panel and the transmitter. Install number of conductors and electrical supervision for connecting wiring as needed to suit monitoring function. F. Install end-of-line resistors at the farthest device from panel or module in a separate junction box clearly marked "End-of-Line Resistor. G. Conductors (minimum size and color) and raceways shall be provided as listed below, unless otherwise recommended by the system manufacturer or required by the authority having jurisdiction: 1. 120VAC 12AWG 2. Initiating circuits #18 tw/sh pair White (+) Black (-) 3. Audible signaling circuits a. Horns/bells #14AWG Red (+) Black (-) b. Speakers #14 tw/sh pair Red (+) Black (-) 4. Module power #14AWG Violet (+) Blue (-) 5. Resettable module power #14AWG Yellow (+) Gray(-) 6. Visual signaling circuits #14AWG Red (+) Black (-) 7. Door holder/smoke dampers #14AWG Brown (+) White (-) 8. Control circuits #14 AWG H. Conduit fill and box fill never to exceed 50%. I. No spare conductors shall be installed in conduits or junction boxes. J. 3M #130C rubber tape (or approved equal) shall be used to insulate grounding shields. K. If surface Wiremold is specified, it shall be no smaller than 700 size. L. All junction and pull boxes located at or above 8'-0" from the floor shall be a minimum size of 4-11/16" square by 2-1/8" deep. Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-8 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 M. No box extensions shall be permitted on new work. N. All fire alarm devices, junction and pull boxes shall be installed so they are accessible without removing light fixtures, equipment, conduits, junction boxes or other items. O. No splicing will be allowed in device mounting boxes. P. "End of Line Resistors" shall be located at the device that is farthest away from the panel or module. Q. All devices being controlled by the fire alarm control panel (i.e. dampers, doors, etc.) shall be operated by the use of control modules and not by relay type devices in detector bases. No auxiliary equipment shall be directly connected to an addressable control module. Each control module shall activate a 24 vdc relay with LED when in the "alarm" state. R. Back boxes shall be provided by equipment supplier for any surface-mounted pull stations or signaling devices. S. T-taps may be used for signaling line circuits if manufacturer's recommendations are followed. 3.04 IDENTIFICATION A. Identify system components, wiring, cabling, and terminals according to Division 26, Section Identification for Electrical Systems. B. Install instructions frame in a location visible from the Fire Alarm Control Panel. C. Affix the name and telephone number of the local service organization to the inside of the door of the Fire Alarm Control Panel and each remote cabinet. D. Label each control module to indicate the equipment controlled. E. Maintain wiring color codes throughout the system. F. All labels shall be on the inside of the cover. 3.05 GROUNDING A. Ground cable shields and equipment according to system manufacturer's written instructions to eliminate shock hazard and to minimize, to the greatest extent possible, ground loops, common-mode returns, noise pickup, cross talk, and other impairments. B. Ground equipment and conductor and cable shields. For audio circuits, minimize, to the greatest extent possible, ground loops, common-mode returns, noise pickup, cross talk, and other impairments. Provide 5-ohm ground at main equipment location. Measure, record, and report ground resistance. 3.06 ACCEPTANCE TESTING A. Manufacturer's Field Service: Engage a factory-authorized service representative to inspect field- assembled components and connections and to supervise pretesting, testing, and adjustment of the system. Report results in writing. B. Electrical Contractor shall be responsible for performing a “Pre-Test” of the Fire Alarm System and preparing/ completing "Test Log". 1. All equipment shall be installed prior to completing "Pre-Test". 2. Scope of the Pre-Test is to: a. “Align, adjust, and balance the system.” Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-9 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 b. Confirm compliance with the drawings and specifications. c. Install, test and check for operation of 100% of all fire alarm equipment and items being controlled by the fire alarm system. 3. Manufacturer’s representative is to be involved in the pre-test. 4. Perform a thorough cleaning of the fire alarm system so each detector’s chamber value reads less than 50%. 5. At completion of the pre-test, the fire alarm system is to be complete and ready for owner acceptance. 6. Complete a “Test Log”, a written record of inspections, tests, and detailed test results. C. In preparation for the final test, Contractor shall: 1. Submit a “Test Log” and test forms from NFPA 72 and include a print out proving detector chamber values of less than 50% for all detectors. 2. Provide a letter certifying pre-test compliance and a list of witnesses. 3. Provide an up to date and complete printout of software at the time of final inspection and after any and all corrections or changes. 4. Upon approval of the above items, schedule the Final Test with Owner’s representative with a minimum of 10 days notice. Those present shall be Manufacturer’s representative, Owner’s representative, Contractor and necessary local code and fire authorities. D. Contractor shall perform a Final “Minimum System Test” per NFPA 72. 1. Contractor shall test all equipment per minimum system testing requirements and maintain a "Test Log". 2. Contractor to have sufficient personnel to conduct the test efficiently. 3. Upon completion of the Final Test Contractor will submit the Test Log. 4. Owner’s representative has the authority to void the Final Test if it is proven during the Final Test that the Fire Alarm system installation is not complete. a. Voiding the Final Test will require Contractor to schedule another Final Test. 5. Upon approval of Final Test, successful owner training and submittal of completed “As-Built” drawings and O&M manuals, Owner will provide Contractor with acceptance of new Fire Alarm System. a. Owner acceptance does not constitute “Project Closeout” or completion of “Final Punch List” b. Owner acceptance only relieves Contractor of testing requirements, it does not relieve Contractor of other contract requirements. c. Final Testing does not constitute Owner training. d. Owner acceptance provides approval to activate the new Fire Alarm System as the primary system. 6. Contractor shall perform final test in the presence of manufacturer's representative, Owner's representatives, and necessary local code authorities. E. Minimum System Tests' test the system according to procedures outlined in NFPA 72. Minimum required tests are as follows: 1. Verify the absence of unwanted voltages between circuit conductors and ground. 2. Test all conductors for short circuits using an insulation-testing device. 3. With each circuit pair, short circuit at the far end of the circuit and measure the circuit resistance with an ohm meter. Record the circuit resistance of each circuit on record drawings. 4. Verify that the control unit is in the normal condition as detailed in the manufacturer's operation and maintenance manual. 5. Test initiating and indicating circuits for proper signal transmission under open circuit conditions. One connection each should be opened at not less than 10 percent of initiating and indicating devices. Observe proper signal transmission according to class of wiring used. 6. Test each initiating and indicating device for alarm operation and proper response at the control unit. Test smoke detectors with actual products of combustion. Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-10 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 7. Test the system for all specified functions according to the approved operation and maintenance manual. Systematically initiate specified functional performance items at each station, including making all possible alarm and monitoring initiations and using all communications options. For each item, observe related performance at all devices required to be affected by the item under all system sequences. Observe indicating lights, displays, signal tones, and annunciator indications. Observe all voice audio for routing, clarity, quality, freedom from noise and distortion, and proper volume level. 8. Test Both Primary and Secondary Power: Verify by test that the secondary power system is capable of operating the system for the period and in the manner specified. 9. Retesting: Correct deficiencies indicated by tests and completely retest work affected by such deficiencies. Verify by the system test that the total system meets Specifications and complies with applicable standards. 10. Report of Tests and Inspections: Provide a written record of inspections, tests, and detailed test results in the form of a test log. Submit log on the satisfactory completion of test F. The manufacturer's authorized representative shall perform a 100% quality inspection of the final installation and in the presence of Contractor, Owner's Representative and local code and fire authorities, shall perform a complete finished test of all aspects of the system. A system certification verifying the proper system operation shall be required prior to acceptance. G. Audible sound level measurements shall be conducted throughout the entire building, and all spaces with the evacuation system off and sounding. 3.07 CLEANING AND ADJUSTING A. Cleaning: Remove paint splatters and other spots, dirt, and debris. Touch up scratches and marred finish to match original finish. Clean unit internally using methods and materials recommended by manufacturer. Provide detector cleaning report proving a maximum chamber value of 50% for all detectors. 3.08 DEMONSTRATION A. Engage a factory-authorized service representative to train Owner's maintenance personnel as specified below: 1. Train Owner's maintenance personnel on procedures and schedules for starting and stopping, troubleshooting, servicing, adjusting, and maintaining equipment and schedules. Provide a minimum of 8 hours training. 2. Provide a minimum of 8 hours of software program training. 3. Training Aid: Use the approved final version of the operation and maintenance manual as a training aid. 4. Schedule training with Owner, with at least seven days advance notice. 3.09 MAINTENANCE A. Occupancy Adjustments: When requested within one year of date of Substantial Completion, provide on-site assistance in adjusting sound levels, controls, and sensitivities to suit actual occupied conditions. Provide up to three requested visits to Project site for this purpose. B. Provide a maintenance contract from the local service organization beginning on the date of Substantial Completion and remaining in force throughout the warranty period. Include required NFPA testing at times scheduled by Owner. C. Provide Owner with a proposal from the local service organization for a one-year maintenance contract beginning at the end of the warranty period. END OF SECTION 28 31 00 Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-11 Mercy Iowa City MH #13-01 Endoscopy Unit Renovation RAPC #1217 [BLANK PAGE] Rohrbach Associates PC FIRE ALARM & DETECTION SYSTEMS 28 31 00-12